Watlow CLS200 Manual de usuario

CLS200 Series User’s Guide Watlow 1241 Bundy BoulevardWinona, MN 55987Customer Service:Phone...1-800-414-4299Fax...1-800-445-8992Tec

List of Figures CLS200 Series User’s Guidex Watlow Anafaze Doc.# 0600-3050-2000 Figure 2.30—Single/Multiple Serial DACs 45Figure 2.31—Connecting

Chapter 4: Setup CLS200 Series User’s Guide84 Watlow Anafaze Doc.# 0600-3050-2000Loop NameAssign a two-character name to the loop. This name is shown

CLS200 Series User’s Guide Chapter 4: Setup Doc.# 0600-3050-2000 Watlow Anafaze 85Table 4.8 Input Reading Offset Reversed T/C DetectionSet this param

Chapter 4: Setup CLS200 Series User’s Guide86 Watlow Anafaze Doc.# 0600-3050-2000Linear Scaling ParametersThe following parameters are only available

CLS200 Series User’s Guide Chapter 4: Setup Doc.# 0600-3050-2000 Watlow Anafaze 87 Figure 4.3 Process Variable Limited by Input Reading RangeDisplay

Chapter 4: Setup CLS200 Series User’s Guide88 Watlow Anafaze Doc.# 0600-3050-2000High Process VariableSet a high process variable for input scaling pu

CLS200 Series User’s Guide Chapter 4: Setup Doc.# 0600-3050-2000 Watlow Anafaze 89Low ReadingEnter the input signal level that corresponds to the low

Chapter 4: Setup CLS200 Series User’s Guide90 Watlow Anafaze Doc.# 0600-3050-2000Setup Loop Control Parameters MenuUse the SETUP LOOP CONTROL PARAMS m

CLS200 Series User’s Guide Chapter 4: Setup Doc.# 0600-3050-2000 Watlow Anafaze 91Heat or Cool Control PB Set the proportional band (also known as ga

Chapter 4: Setup CLS200 Series User’s Guide92 Watlow Anafaze Doc.# 0600-3050-2000larger value results in a slower, or more dampened, re-sponse to chan

CLS200 Series User’s Guide Chapter 4: Setup Doc.# 0600-3050-2000 Watlow Anafaze 93Setup Loop Outputs MenuUse the SETUP LOOP OUTPUTS menu to:• Enable

CLS200 Series User’s Guide List of FiguresDoc.# 0600-3050-2000 Watlow Anafaze xi 8 Tuning and Control Figure 8.1—On/Off Control 154Figure 8.2—Pro

Chapter 4: Setup CLS200 Series User’s Guide94 Watlow Anafaze Doc.# 0600-3050-2000Enable or Disable Heat or Cool Outputs Enable or disable the heat or

CLS200 Series User’s Guide Chapter 4: Setup Doc.# 0600-3050-2000 Watlow Anafaze 95Heat or Cool Cycle Time Set the cycle time for time proportioning o

Chapter 4: Setup CLS200 Series User’s Guide96 Watlow Anafaze Doc.# 0600-3050-2000mA range, set the SDAC HI VALUE to 20.00 MA and the SDAC LO VALUE to

CLS200 Series User’s Guide Chapter 4: Setup Doc.# 0600-3050-2000 Watlow Anafaze 97Sensor Fail Heat or Cool OutputWhen a sensor fail alarm occurs or w

Chapter 4: Setup CLS200 Series User’s Guide98 Watlow Anafaze Doc.# 0600-3050-2000Heat or Cool LinearitySelect an output curve. For a nonlinear process

CLS200 Series User’s Guide Chapter 4: Setup Doc.# 0600-3050-2000 Watlow Anafaze 99Setup Loop Alarms Menu Use the SETUP LOOP ALARMS menu to set:• High

Chapter 4: Setup CLS200 Series User’s Guide100 Watlow Anafaze Doc.# 0600-3050-2000High Process Alarm SetpointSet the value at which the high process a

CLS200 Series User’s Guide Chapter 4: Setup Doc.# 0600-3050-2000 Watlow Anafaze 101High Deviation Alarm TypeSelect an alarm type for the high deviati

Chapter 4: Setup CLS200 Series User’s Guide102 Watlow Anafaze Doc.# 0600-3050-2000Low Process Alarm SetpointSet a low process alarm setpoint. See Proc

CLS200 Series User’s Guide Chapter 4: Setup Doc.# 0600-3050-2000 Watlow Anafaze 103Alarm DelaySet a loop alarm delay. This parameter delays failed se

List of Figures CLS200 Series User’s Guidexii Watlow Anafaze Doc.# 0600-3050-2000

Chapter 4: Setup CLS200 Series User’s Guide104 Watlow Anafaze Doc.# 0600-3050-2000This screen shows the state of inputs 1 to 8 from left to right. See

CLS200 Series User’s Guide Chapter 4: Setup Doc.# 0600-3050-2000 Watlow Anafaze 105Keypad TestTest the keypad. The test begins automatically when the

Chapter 4: Setup CLS200 Series User’s Guide106 Watlow Anafaze Doc.# 0600-3050-2000

Doc.# 0600-3050-2000 Watlow Anafaze 1075Extruder ControlThis chapter explains the additional features for the CLS200 series controller equipped with

Chapter 5: Extruder Control CLS200 Series User’s Guide108 Watlow Anafaze Doc.# 0600-3050-2000Figure 5.1 Cool Output Nonlinear Output CurveThe COOL OUT

CLS200 Series User’s Guide Chapter 5: ExtruderDoc.# 0600-3050-2000 Watlow Anafaze 109Table 5.1 Default Control Parameters for Fan Cool OutputTable 5.2

Chapter 5: Extruder Control CLS200 Series User’s Guide110 Watlow Anafaze Doc.# 0600-3050-2000Extruder Control AlgorithmThe Extruder Control Firmware u

Doc.# 0600-3050-2000 Watlow Anafaze 1116Enhanced FeaturesThis chapter explains five additional features for the CLS200 controller when enabled with en

Chapter 6: Enhanced Features CLS200 Series User’s Guide112 Watlow Anafaze Doc.# 0600-3050-2000Figure 6.1 Enhanced Features Option MenusSETUPGLOBAL PAR

CLS200 Series User’s Guide Chapter 6: Enhanced FeaturesDoc.# 0600-3050-2000 Watlow Anafaze 113Process Variable RetransmitThe process variable retransm

Doc.# 0600-3050-2000 Watlow Anafaze xiii List of Tables 2 Installation Table 2.1—Cable Recommendations 22Table 2.2—Power Connections 26Table

Chapter 6: Enhanced Features CLS200 Series User’s Guide114 Watlow Anafaze Doc.# 0600-3050-2000Retransmit Process VariableEnter the number of the loop

CLS200 Series User’s Guide Chapter 6: Enhanced FeaturesDoc.# 0600-3050-2000 Watlow Anafaze 115By adjusting the maximum and minimum inputs, you can sca

Chapter 6: Enhanced Features CLS200 Series User’s Guide116 Watlow Anafaze Doc.# 0600-3050-2000Figure 6.3 Application Using Process Vari-able Retransmi

CLS200 Series User’s Guide Chapter 6: Enhanced FeaturesDoc.# 0600-3050-2000 Watlow Anafaze 117Table 6.1 Application Example: Setting Up Process Variab

Chapter 6: Enhanced Features CLS200 Series User’s Guide118 Watlow Anafaze Doc.# 0600-3050-2000Notes about this application:• This is not a thermocoupl

CLS200 Series User’s Guide Chapter 6: Enhanced FeaturesDoc.# 0600-3050-2000 Watlow Anafaze 119Figure 6.4 Relationship Between the Primary Loop’s Outpu

Chapter 6: Enhanced Features CLS200 Series User’s Guide120 Watlow Anafaze Doc.# 0600-3050-2000Base SetpointEnter the setpoint that corresponds to 0% (

CLS200 Series User’s Guide Chapter 6: Enhanced FeaturesDoc.# 0600-3050-2000 Watlow Anafaze 121Heat SpanEnter the multiplier to apply to the primary lo

Chapter 6: Enhanced Features CLS200 Series User’s Guide122 Watlow Anafaze Doc.# 0600-3050-2000To set up this application, you would do the following:1

CLS200 Series User’s Guide Chapter 6: Enhanced FeaturesDoc.# 0600-3050-2000 Watlow Anafaze 1233. Press BACK several times until the normal loop displa

List of Tables CLS200 Series User’s Guidexiv Watlow Anafaze Doc.# 0600-3050-2000 6 Enhanced Features Table 6.1—Application Example: Setting Up Proce

Chapter 6: Enhanced Features CLS200 Series User’s Guide124 Watlow Anafaze Doc.# 0600-3050-2000even though the temperature near the element may have be

CLS200 Series User’s Guide Chapter 6: Enhanced FeaturesDoc.# 0600-3050-2000 Watlow Anafaze 125NOTE!Ratio control cannot be used on the samecontrol loo

Chapter 6: Enhanced Features CLS200 Series User’s Guide126 Watlow Anafaze Doc.# 0600-3050-2000for a higher setpoint. This value is expressed in the sa

CLS200 Series User’s Guide Chapter 6: Enhanced FeaturesDoc.# 0600-3050-2000 Watlow Anafaze 127Figure 6.8 Application Using Ratio ControlTo set up this

Chapter 6: Enhanced Features CLS200 Series User’s Guide128 Watlow Anafaze Doc.# 0600-3050-2000Table 6.3 Application Example: Setting Up Ratio Control4

CLS200 Series User’s Guide Chapter 6: Enhanced FeaturesDoc.# 0600-3050-2000 Watlow Anafaze 129Remote Analog SetpointThe remote analog setpoint is set

Chapter 6: Enhanced Features CLS200 Series User’s Guide130 Watlow Anafaze Doc.# 0600-3050-2000Table 6.4 Application Example: Setting Up Remote Setpoin

CLS200 Series User’s Guide Chapter 6: Enhanced FeaturesDoc.# 0600-3050-2000 Watlow Anafaze 131Differential ControlDifferential control is a simple app

Chapter 6: Enhanced Features CLS200 Series User’s Guide132 Watlow Anafaze Doc.# 0600-3050-2000Table 6.5 Application Example: Setting Up Differential C

Doc.# 0600-3050-2000 Watlow Anafaze 1337Ramp/SoakThis chapter covers setup and operation of ramp/soak pro-files in CLS200 series controllers.These fea

CLS200 Series User’s Guide List of TablesDoc.# 0600-3050-2000 Watlow Anafaze xv 11 Specifications Table 11.1—Agency Approvals / Compliance 193Tab

Chapter 7: Ramp/Soak CLS200 Series User’s Guide134 Watlow Anafaze Doc.# 0600-3050-2000FeaturesRamp/soak in the CLS200 includes the following features:

CLS200 Series User’s Guide Chapter 7: Ramp/SoakDoc.# 0600-3050-2000 Watlow Anafaze 135Table 7.1 Ramp/Soak SpecificationsNumber of possible profile 17N

Chapter 7: Ramp/Soak CLS200 Series User’s Guide136 Watlow Anafaze Doc.# 0600-3050-2000Ramp/Soak MenusThe SETUP R/S PROFILES menu appears between the S

CLS200 Series User’s Guide Chapter 7: Ramp/SoakDoc.# 0600-3050-2000 Watlow Anafaze 137Setup Global Parameters Menu With the Ramp and Soak option an ad

Chapter 7: Ramp/Soak CLS200 Series User’s Guide138 Watlow Anafaze Doc.# 0600-3050-2000Copy Setup From ProfileSet up similar profiles quickly by copyin

CLS200 Series User’s Guide Chapter 7: Ramp/SoakDoc.# 0600-3050-2000 Watlow Anafaze 139Ready Segment Edit EventsPress YES to set or edit the ready stat

Chapter 7: Ramp/Soak CLS200 Series User’s Guide140 Watlow Anafaze Doc.# 0600-3050-2000Edit Segment NumberEach profile is made up of several segments (

CLS200 Series User’s Guide Chapter 7: Ramp/SoakDoc.# 0600-3050-2000 Watlow Anafaze 141Edit Segment EventsYou can assign up to four digital outputs, or

Chapter 7: Ramp/Soak CLS200 Series User’s Guide142 Watlow Anafaze Doc.# 0600-3050-2000Edit Segment TriggersEach segment may have up to two triggers (d

CLS200 Series User’s Guide Chapter 7: Ramp/SoakDoc.# 0600-3050-2000 Watlow Anafaze 143Trigger Latch StatusChoose whether the trigger is latched or unl

List of Tables CLS200 Series User’s Guidexvi Watlow Anafaze Doc.# 0600-3050-2000

Chapter 7: Ramp/Soak CLS200 Series User’s Guide144 Watlow Anafaze Doc.# 0600-3050-2000If you enter a negative tolerance, the process goes out of tol-e

CLS200 Series User’s Guide Chapter 7: Ramp/SoakDoc.# 0600-3050-2000 Watlow Anafaze 145Table 7.3 Display FormatsUsing Ramp/SoakThis section explains ho

Chapter 7: Ramp/Soak CLS200 Series User’s Guide146 Watlow Anafaze Doc.# 0600-3050-2000Ramp/Soak DisplaysThe single loop and bar graph displays show ad

CLS200 Series User’s Guide Chapter 7: Ramp/SoakDoc.# 0600-3050-2000 Watlow Anafaze 147Table 7.5 Ramp/Soak Control Status SymbolsTime Remaining Display

Chapter 7: Ramp/Soak CLS200 Series User’s Guide148 Watlow Anafaze Doc.# 0600-3050-2000See Running a Profile on page 148 and Holding a Profile or Conti

CLS200 Series User’s Guide Chapter 7: Ramp/SoakDoc.# 0600-3050-2000 Watlow Anafaze 149READY segment (segment 0). Use the SET MODE parameter to start a

Chapter 7: Ramp/Soak CLS200 Series User’s Guide150 Watlow Anafaze Doc.# 0600-3050-2000Holding a Profile or Continuing from HoldUse the SET MODE parame

CLS200 Series User’s Guide Chapter 7: Ramp/SoakDoc.# 0600-3050-2000 Watlow Anafaze 151Responding to a Tolerance AlarmA tolerance can be set for each s

Chapter 7: Ramp/Soak CLS200 Series User’s Guide152 Watlow Anafaze Doc.# 0600-3050-2000• The controller shows you the ASSIGN R/S PROFILE screen in case

Doc.# 0600-3050-2000 Watlow Anafaze 1538Tuning and ControlThis chapter describes the different methods of control available with the CLS200. This chap

Doc.# 0600-3050-2000 Watlow Anafaze 1 1 System Overview Manual Contents This manual describes how to install, set up, and operate a CLS204, CLS208 or

Chapter 8: Tuning and Control CLS200 Series User’s Guide154 Watlow Anafaze Doc.# 0600-3050-2000On/Off ControlOn/off control is the simplest way to con

CLS200 Series User’s Guide Chapter 8: Tuning and Control Doc.# 0600-3050-2000 Watlow Anafaze 155Figure 8.2 Proportional ControlProportional and Integr

Chapter 8: Tuning and Control CLS200 Series User’s Guide156 Watlow Anafaze Doc.# 0600-3050-2000rapidly approaching the setpoint from below, derivative

CLS200 Series User’s Guide Chapter 8: Tuning and Control Doc.# 0600-3050-2000 Watlow Anafaze 157Control OutputsThe controller provides open collector

Chapter 8: Tuning and Control CLS200 Series User’s Guide158 Watlow Anafaze Doc.# 0600-3050-2000Distributed Zero Crossing (DZC) With DZC outputs, the P

CLS200 Series User’s Guide Chapter 8: Tuning and Control Doc.# 0600-3050-2000 Watlow Anafaze 159Reverse and Direct ActionWith reverse action an increa

Chapter 8: Tuning and Control CLS200 Series User’s Guide160 Watlow Anafaze Doc.# 0600-3050-2000Integral SettingsThe controller’s integral parameter (T

CLS200 Series User’s Guide Chapter 8: Tuning and Control Doc.# 0600-3050-2000 Watlow Anafaze 161NOTE!While the basic PID algorithm is well definedand

Chapter 8: Tuning and Control CLS200 Series User’s Guide162 Watlow Anafaze Doc.# 0600-3050-2000Table 8.4 General PID ConstantsApplicationProportional

Doc.# 0600-3050-2000 Watlow Anafaze 1639Troubleshooting and ReconfiguringWhen There is a ProblemThe controller is only one part of your control system

Chapter 1: System Overview CLS200 Series User’s Guide2 Watlow Anafaze Doc.# 0600-3050-2000 • Chapter 10: Linear Scaling Examples provides an example

Chapter 9: Troubleshooting and Reconfiguring CLS200 Series User’s Guide164 Watlow Anafaze Doc.# 0600-3050-2000If you are certain the installation is

CLS200 Series User’s Guide Chapter 9:Troubleshooting and Reconfiguring Doc.# 0600-3050-2000 Watlow Anafaze 165Responding to Process and Deviation Ala

Chapter 9: Troubleshooting and Reconfiguring CLS200 Series User’s Guide166 Watlow Anafaze Doc.# 0600-3050-2000 Failed Sensor Alarms When a failed se

CLS200 Series User’s Guide Chapter 9:Troubleshooting and Reconfiguring Doc.# 0600-3050-2000 Watlow Anafaze 167Other BehaviorsThe following table indi

Chapter 9: Troubleshooting and Reconfiguring CLS200 Series User’s Guide168 Watlow Anafaze Doc.# 0600-3050-2000Corrective and Diagnostic ProceduresThe

CLS200 Series User’s Guide Chapter 9:Troubleshooting and Reconfiguring Doc.# 0600-3050-2000 Watlow Anafaze 169range of 23 to 32° F or 122 to 131° F (

Chapter 9: Troubleshooting and Reconfiguring CLS200 Series User’s Guide170 Watlow Anafaze Doc.# 0600-3050-2000a) Turn the power to the controller off

CLS200 Series User’s Guide Chapter 9:Troubleshooting and Reconfiguring Doc.# 0600-3050-2000 Watlow Anafaze 171Checking Analog InputsIf the process va

Chapter 9: Troubleshooting and Reconfiguring CLS200 Series User’s Guide172 Watlow Anafaze Doc.# 0600-3050-2000Earth GroundingIf you suspect a problem

CLS200 Series User’s Guide Chapter 9:Troubleshooting and Reconfiguring Doc.# 0600-3050-2000 Watlow Anafaze 173Testing Control Output DevicesConnect t

CLS200 Series User’s Guide Chapter 1: System OverviewDoc.# 0600-3050-2000 Watlow Anafaze 3 Product Features The CLS200 series controllers provide 4,

Chapter 9: Troubleshooting and Reconfiguring CLS200 Series User’s Guide174 Watlow Anafaze Doc.# 0600-3050-20003. Restore power to the controller.4. G

CLS200 Series User’s Guide Chapter 9:Troubleshooting and Reconfiguring Doc.# 0600-3050-2000 Watlow Anafaze 175CommunicationsMost communications probl

Chapter 9: Troubleshooting and Reconfiguring CLS200 Series User’s Guide176 Watlow Anafaze Doc.# 0600-3050-2000Software ProblemsIf the controller and

CLS200 Series User’s Guide Chapter 9:Troubleshooting and Reconfiguring Doc.# 0600-3050-2000 Watlow Anafaze 177CAUTION!The EPROM and other components

Chapter 9: Troubleshooting and Reconfiguring CLS200 Series User’s Guide178 Watlow Anafaze Doc.# 0600-3050-2000Figure 9.2 Screws Locations on PC Board

CLS200 Series User’s Guide Chapter 9:Troubleshooting and Reconfiguring Doc.# 0600-3050-2000 Watlow Anafaze 179Changing CommunicationsTo switch betwee

Chapter 9: Troubleshooting and Reconfiguring CLS200 Series User’s Guide180 Watlow Anafaze Doc.# 0600-3050-2000Installing Scaling ResistorsResistors a

CLS200 Series User’s Guide Chapter 9:Troubleshooting and Reconfiguring Doc.# 0600-3050-2000 Watlow Anafaze 181Figure 9.6 CLS204 and CLS208 Input Circ

Chapter 9: Troubleshooting and Reconfiguring CLS200 Series User’s Guide182 Watlow Anafaze Doc.# 0600-3050-2000CLS204 and CLS208 Voltage InputsFor eac

CLS200 Series User’s Guide Chapter 9:Troubleshooting and Reconfiguring Doc.# 0600-3050-2000 Watlow Anafaze 183CLS204 and CLS208 RTDs and Thermistors

Copyright © 1998-2003, Watlow Anafaze Information in this manual is subject to change without notice. No part of this publi-cation may be reproduce

Chapter 1: System Overview CLS200 Series User’s Guide4 Watlow Anafaze Doc.# 0600-3050-2000• CPU Watchdog: The CLS200 series CPU watchdog timer output

Chapter 9: Troubleshooting and Reconfiguring CLS200 Series User’s Guide184 Watlow Anafaze Doc.# 0600-3050-2000CLS216 Input CircuitThe CLS216 can acce

CLS200 Series User’s Guide Chapter 9:Troubleshooting and Reconfiguring Doc.# 0600-3050-2000 Watlow Anafaze 185Table 9.13 Resistor Locations for CLS21

Chapter 9: Troubleshooting and Reconfiguring CLS200 Series User’s Guide186 Watlow Anafaze Doc.# 0600-3050-2000Table 9.15 Resistor Locations for CLS21

CLS200 Series User’s Guide Chapter 9:Troubleshooting and Reconfiguring Doc.# 0600-3050-2000 Watlow Anafaze 187Figure 9.8 Dual DACTable 9.16 Dual DAC

Chapter 9: Troubleshooting and Reconfiguring CLS200 Series User’s Guide188 Watlow Anafaze Doc.# 0600-3050-20005. If necessary, remove the two mountin

Doc.# 0600-3050-2000 Watlow Anafaze 18910Linear Scaling ExamplesThis chapter provides three linear scaling examples. The examples describe:• A pressur

Chapter 10: Linear Scaling Examples CLS200 Series User’s Guide190 Watlow Anafaze Doc.# 0600-3050-2000Table 10.1 Input ReadingsThe scaling values setup

CLS200 Series User’s Guide Chapter 10: Linear Scaling ExamplesDoc.# 0600-3050-2000 Watlow Anafaze 191Example 2: A 0-to-5VÎ (dc) SensorSituationA flow

Chapter 10: Linear Scaling Examples CLS200 Series User’s Guide192 Watlow Anafaze Doc.# 0600-3050-2000Example 3: A Pulse EncoderSituationA pulse encode

Doc.# 0600-3050-2000 Watlow Anafaze 19311SpecificationsThis chapter contains specifications for the CLS200 series controllers, TB50 terminal board, Du

CLS200 Series User’s Guide Chapter 1: System OverviewDoc.# 0600-3050-2000 Watlow Anafaze 5CLS200 Parts ListYou may have received one or more of the fo

Chapter 11: Specifications CLS200 Series User’s Guide194 Watlow Anafaze Doc.# 0600-3050-2000CLS200 Processor Physical SpecificationsTable 11.2 Environ

CLS200 Series User’s Guide Chapter 11: SpecificationsDoc.# 0600-3050-2000 Watlow Anafaze 195Table 11.4 Processor with Straight SCSIFigure 11.2 CLS200

Chapter 11: Specifications CLS200 Series User’s Guide196 Watlow Anafaze Doc.# 0600-3050-2000Table 11.6 Processor ConnectionsTB50 Physical Specificatio

CLS200 Series User’s Guide Chapter 11: SpecificationsDoc.# 0600-3050-2000 Watlow Anafaze 197Figure 11.4 TB50 DimensionsTable 11.8 TB50 ConnectionsScre

Chapter 11: Specifications CLS200 Series User’s Guide198 Watlow Anafaze Doc.# 0600-3050-2000Table 11.9 TB50 with Straight SCSIFigure 11.5 TB50 Dimensi

CLS200 Series User’s Guide Chapter 11: SpecificationsDoc.# 0600-3050-2000 Watlow Anafaze 199Table 11.10 TB50 with Right Angle SCSIFigure 11.6 TB50 Dim

Chapter 11: Specifications CLS200 Series User’s Guide200 Watlow Anafaze Doc.# 0600-3050-2000Inputs The controller accepts analog sensor inputs which a

CLS200 Series User’s Guide Chapter 11: SpecificationsDoc.# 0600-3050-2000 Watlow Anafaze 201Table 11.12 Pulse InputsTable 11.13 Thermocouple Range and

Chapter 11: Specifications CLS200 Series User’s Guide202 Watlow Anafaze Doc.# 0600-3050-2000Table 11.15 Input Resistance for Voltage InputsTable 11.16

CLS200 Series User’s Guide Chapter 11: SpecificationsDoc.# 0600-3050-2000 Watlow Anafaze 203Analog OutputsNo direct analog outputs are provided.The di

Chapter 1: System Overview CLS200 Series User’s Guide6 Watlow Anafaze Doc.# 0600-3050-2000Figure 1.2 CLS200 Special Inputs Parts ListIf special inputs

Chapter 11: Specifications CLS200 Series User’s Guide204 Watlow Anafaze Doc.# 0600-3050-2000Table 11.19 5VÎÎÎÎ (dc) Output (Power to Operate Solid-St

CLS200 Series User’s Guide Chapter 11: SpecificationsDoc.# 0600-3050-2000 Watlow Anafaze 205CLS200 Power SupplyComplete specifications for the CLS200

Chapter 11: Specifications CLS200 Series User’s Guide206 Watlow Anafaze Doc.# 0600-3050-2000Figure 11.7 Power Supply Dimensions (Bottom View)Table 11.

CLS200 Series User’s Guide Chapter 11: SpecificationsDoc.# 0600-3050-2000 Watlow Anafaze 207Dual DAC SpecificationsThe Watlow Anafaze Dual DAC (digita

Chapter 11: Specifications CLS200 Series User’s Guide208 Watlow Anafaze Doc.# 0600-3050-2000Dual DAC InputsThe Dual DAC accepts an open-collector sign

CLS200 Series User’s Guide Chapter 11: SpecificationsDoc.# 0600-3050-2000 Watlow Anafaze 209Serial DAC SpecificationsWatlow Anafaze offers a Serial DA

Chapter 11: Specifications CLS200 Series User’s Guide210 Watlow Anafaze Doc.# 0600-3050-2000Table 11.35 Serial DAC Agency Approvals / ComplianceSerial

CLS200 Series User’s Guide Chapter 11: SpecificationsDoc.# 0600-3050-2000 Watlow Anafaze 211Serial DAC Analog OutputsTable 11.38 Serial DAC Analog Out

Chapter 11: Specifications CLS200 Series User’s Guide212 Watlow Anafaze Doc.# 0600-3050-2000

CLS200 Series User’s Guide GlossaryDoc.# 0600-3050-2000 Watlow Anafaze 213GlossaryAACSee Alternating Current.AC Line FrequencyThe frequency of the AC

CLS200 Series User’s Guide Chapter 1: System OverviewDoc.# 0600-3050-2000 Watlow Anafaze 7Technical Description This section contains a technical desc

Glossary CLS200 Series User’s Guide214 Watlow Anafaze Doc.# 0600-3050-2000CCalibrationThe comparison of a measuring device (anunknown) against an equa

CLS200 Series User’s Guide GlossaryDoc.# 0600-3050-2000 Watlow Anafaze 215A set of technical, scientific and dimensionalstandards developed in Germany.

Glossary CLS200 Series User’s Guide216 Watlow Anafaze Doc.# 0600-3050-2000time, usually measured in cycles per second.Also referred to as Hertz (Hz).

CLS200 Series User’s Guide GlossaryDoc.# 0600-3050-2000 Watlow Anafaze 217LinearityThe deviation in response from an expected ortheoretical straight l

Glossary CLS200 Series User’s Guide218 Watlow Anafaze Doc.# 0600-3050-2000proportioning, distributed zero crossing, SerialDAC or analog. Also the desc

CLS200 Series User’s Guide GlossaryDoc.# 0600-3050-2000 Watlow Anafaze 219temperature coefficient.Reverse ActionAn output control action in which an in

Glossary CLS200 Series User’s Guide220 Watlow Anafaze Doc.# 0600-3050-2000UUpscale Break ProtectionA form of break detection for burned-out ther-mocou

CLS200 Series User’s Guide IndexDoc.# 0600-3050-2000 Watlow Anafaze 221IndexAA control status symbol 56AC LINE FREQdefault value 74description 81locat

Index CLS200 Series User’s Guide222 Watlow Anafaze Doc.# 0600-3050-2000CASCADE MIN SPdescription 120location 112, 233CASCADE PRIM. LOOPdescription 119

CLS200 Series User’s Guide IndexDoc.# 0600-3050-2000 Watlow Anafaze 223COOL OUTPUT LIMITdescription 96location 73, 233COOL OUTPUT LIMIT TIMEdescriptio

Chapter 1: System Overview CLS200 Series User’s Guide8 Watlow Anafaze Doc.# 0600-3050-2000Front Panel Description The display and touch keypad provide

Index CLS200 Series User’s Guide224 Watlow Anafaze Doc.# 0600-3050-2000Eearth, see groundEDIT RAMP & SOAK PROFILEdescription 137location 136, 233E

CLS200 Series User’s Guide IndexDoc.# 0600-3050-2000 Watlow Anafaze 225HEAT OUTPUT LIMITdefault value 93description 96location 73, 233HEAT OUTPUT LIMI

Index CLS200 Series User’s Guide226 Watlow Anafaze Doc.# 0600-3050-2000control output wiring 37controller 13–16CPU watchdog timer 38digital output wir

CLS200 Series User’s Guide IndexDoc.# 0600-3050-2000 Watlow Anafaze 227number available 200ramp/soak profiles, see ramp/soak 148single loop display, se

Index CLS200 Series User’s Guide228 Watlow Anafaze Doc.# 0600-3050-2000power supplydimensions 205–206dimensions of mounting bracket 19for Dual DAC 43i

CLS200 Series User’s Guide IndexDoc.# 0600-3050-2000 Watlow Anafaze 229location 136, 233Ref terminals, see reference voltagereference voltage 32, 204r

Index CLS200 Series User’s Guide230 Watlow Anafaze Doc.# 0600-3050-2000Sensor Fail Heat Output parameterand failed sensor alarm 65SENSOR FAIL HT OUTPU

CLS200 Series User’s Guide IndexDoc.# 0600-3050-2000 Watlow Anafaze 231TD, see derivativetemperatureincorrect on display 167, 171operating 194, 205, 2

Index CLS200 Series User’s Guide232 Watlow Anafaze Doc.# 0600-3050-2000

Menu StructureSETUP GLOBAL PARAMETERS (p. 74) SETUP LOOP INPUT (p. 82) SETUP LOOP CONTROL PARAMS (p. 90) SETUP LOOP OUTPUTS (p. 93) SETUP LOOP ALARMS

CLS200 Series User’s Guide Chapter 1: System OverviewDoc.# 0600-3050-2000 Watlow Anafaze 9CLS200 CablingWatlow Anafaze provides cables required to ins

Declaration of Conformity30590-00 REV EDeclaration of ConformityCLS200 SeriesWATLOW ANAFAZE314 Westridge DriveWatsonville, California 95076 USADeclar

Chapter 1: System Overview CLS200 Series User’s Guide10 Watlow Anafaze Doc.# 0600-3050-2000Power-Fail ProtectionIn the occurrence of a sudden loss of

Doc.# 0600-3050-2000 Watlow Anafaze 112InstallationThis chapter describes how to install the CLS200 series controller and its peripherals. Installatio

Chapter 2: Installation CLS200 Series User’s Guide12 Watlow Anafaze Doc.# 0600-3050-2000Typical InstallationFigure 2.1 shows typical installations of

CLS200 Series User’s Guide Chapter 2: InstallationDoc.# 0600-3050-2000 Watlow Anafaze 13WARNING!To reduce the risk of fire or electric shock, in-stall

Doc.# 0600-3050-2000 Watlow Anafaze iii Table of Contents List of Figures xi List of Tables xv1 System Overview 1 Manual Contents 1Getting Starte

Chapter 2: Installation CLS200 Series User’s Guide14 Watlow Anafaze Doc.# 0600-3050-2000Figure 2.2 Clearance with Straight SCSI CableFigure 2.3 Cleara

CLS200 Series User’s Guide Chapter 2: InstallationDoc.# 0600-3050-2000 Watlow Anafaze 15Figure 2.4 Wiring ClearancesWe recommend you mount the control

Chapter 2: Installation CLS200 Series User’s Guide16 Watlow Anafaze Doc.# 0600-3050-2000Figure 2.5 Mounting Bracket7. Loosen the mounting bracket scre

CLS200 Series User’s Guide Chapter 2: InstallationDoc.# 0600-3050-2000 Watlow Anafaze 17DIN Rail MountingSnap the TB50 on to the DIN rail by placing t

Chapter 2: Installation CLS200 Series User’s Guide18 Watlow Anafaze Doc.# 0600-3050-2000Mounting with Standoffs1. Remove the DIN rail mounting bracket

CLS200 Series User’s Guide Chapter 2: InstallationDoc.# 0600-3050-2000 Watlow Anafaze 19Mounting Environment Leave enough clearance around the power s

Chapter 2: Installation CLS200 Series User’s Guide20 Watlow Anafaze Doc.# 0600-3050-2000InstallationInstallation of the Dual DAC and Serial DAC is ess

CLS200 Series User’s Guide Chapter 2: InstallationDoc.# 0600-3050-2000 Watlow Anafaze 21System WiringSuccessful installation and operation of the cont

Chapter 2: Installation CLS200 Series User’s Guide22 Watlow Anafaze Doc.# 0600-3050-2000Table 2.1 Cable RecommendationsNoise Suppression The CLS200’s

CLS200 Series User’s Guide Chapter 2: InstallationDoc.# 0600-3050-2000 Watlow Anafaze 23Avoiding RFI/EMI• To avoid or eliminate most RFI/EMI noise pro

Table of Contents CLS200 Series User’s Guideiv Watlow Anafaze Doc.# 0600-3050-2000 Sensor Wiring 29 Input Wiring Recommendations 30Thermocouple Conne

Chapter 2: Installation CLS200 Series User’s Guide24 Watlow Anafaze Doc.# 0600-3050-2000Ground LoopsGround loops occur when current passes from the pr

CLS200 Series User’s Guide Chapter 2: InstallationDoc.# 0600-3050-2000 Watlow Anafaze 25Power ConnectionsThis section covers making the power connecti

Chapter 2: Installation CLS200 Series User’s Guide26 Watlow Anafaze Doc.# 0600-3050-2000Table 2.2 Power Connections1. Connect the dc common terminal o

CLS200 Series User’s Guide Chapter 2: InstallationDoc.# 0600-3050-2000 Watlow Anafaze 27CAUTION!To prevent damage from incorrect connec-tions, do not

Chapter 2: Installation CLS200 Series User’s Guide28 Watlow Anafaze Doc.# 0600-3050-2000Testing Your SystemThis section explains how to test the contr

CLS200 Series User’s Guide Chapter 2: InstallationDoc.# 0600-3050-2000 Watlow Anafaze 29Digital Input TestUse the following procedure to test digital

Chapter 2: Installation CLS200 Series User’s Guide30 Watlow Anafaze Doc.# 0600-3050-2000 Figure 2.15 CLS200 Connector LocationsInput Wiring Recommenda

CLS200 Series User’s Guide Chapter 2: InstallationDoc.# 0600-3050-2000 Watlow Anafaze 31Thermocouple ConnectionsConnect the positive lead of any of th

Chapter 2: Installation CLS200 Series User’s Guide32 Watlow Anafaze Doc.# 0600-3050-2000and each should be connected to ground atthe process end.• Con

CLS200 Series User’s Guide Chapter 2: InstallationDoc.# 0600-3050-2000 Watlow Anafaze 33Figure 2.18 Linear Voltage Signal ConnectionsCurrent Input Con

CLS200 Series User’s Guide Table of ContentsDoc.# 0600-3050-2000 Watlow Anafaze v Job Select Digital Inputs Active 77Output Override Digital Input 77

Chapter 2: Installation CLS200 Series User’s Guide34 Watlow Anafaze Doc.# 0600-3050-2000Pulse Input ConnectionsThe CLS200 can accept a pulse input of

CLS200 Series User’s Guide Chapter 2: InstallationDoc.# 0600-3050-2000 Watlow Anafaze 35Wiring Control and Digital I/OThis section describes how to wi

Chapter 2: Installation CLS200 Series User’s Guide36 Watlow Anafaze Doc.# 0600-3050-2000Table 2.3 Digital Output States and Values Stored in the Contr

CLS200 Series User’s Guide Chapter 2: InstallationDoc.# 0600-3050-2000 Watlow Anafaze 37Configuring OutputsKeep in mind the following points as you ch

Chapter 2: Installation CLS200 Series User’s Guide38 Watlow Anafaze Doc.# 0600-3050-2000Figure 2.24 Output Connections UsingExternal Power SupplyCPU W

CLS200 Series User’s Guide Chapter 2: InstallationDoc.# 0600-3050-2000 Watlow Anafaze 39off. Most features that use the digital inputs can be user-con

Chapter 2: Installation CLS200 Series User’s Guide40 Watlow Anafaze Doc.# 0600-3050-2000TB18 Connections (CLS204 and CLS208 Only)Table 2.5 TB18 Connec

CLS200 Series User’s Guide Chapter 2: InstallationDoc.# 0600-3050-2000 Watlow Anafaze 41TB50 ConnectionsTable 2.6 TB50 Connections for CLS204 and CLS2

Chapter 2: Installation CLS200 Series User’s Guide42 Watlow Anafaze Doc.# 0600-3050-2000Table 2.7 TB50 Connections for CLS2161 The indicated outputs a

CLS200 Series User’s Guide Chapter 2: InstallationDoc.# 0600-3050-2000 Watlow Anafaze 43Analog OutputsAnalog outputs can be provided by using a Dual D

Table of Contents CLS200 Series User’s Guidevi Watlow Anafaze Doc.# 0600-3050-2000 Low Process Alarm Type 102Low Process Alarm Output Number 102Alarm

Chapter 2: Installation CLS200 Series User’s Guide44 Watlow Anafaze Doc.# 0600-3050-2000Figure 2.29 Dual DAC with Voltage OutputWiring the Serial DACT

CLS200 Series User’s Guide Chapter 2: InstallationDoc.# 0600-3050-2000 Watlow Anafaze 45Figure 2.30 Single/Multiple Serial DACs Serial CommunicationsT

Chapter 2: Installation CLS200 Series User’s Guide46 Watlow Anafaze Doc.# 0600-3050-2000Table 2.8 EIA/TIA-232 ConnectionsJumpers in EIA/TIA-232 Connec

CLS200 Series User’s Guide Chapter 2: InstallationDoc.# 0600-3050-2000 Watlow Anafaze 47EIA/TIA-485 InterfaceTo communicate with more than one CLS200

Chapter 2: Installation CLS200 Series User’s Guide48 Watlow Anafaze Doc.# 0600-3050-2000To avoid unacceptable interference, use less than 10 feet(3 m)

CLS200 Series User’s Guide Chapter 2: InstallationDoc.# 0600-3050-2000 Watlow Anafaze 49EIA/TIA-485 Converters and Laptop ComputersIn order for an EIA

Chapter 2: Installation CLS200 Series User’s Guide50 Watlow Anafaze Doc.# 0600-3050-2000

Doc.# 0600-3050-2000 Watlow Anafaze 513Using the CLS200This chapter explains how to use the keypad and display to operate the controller. Figure 3.1 s

Chapter 3: Using the CLS200 CLS200 Series User’s Guide52 Watlow Anafaze Doc.# 0600-3050-2000Front PanelThe CLS200 front panel provides a convenient in

CLS200 Series User’s Guide Chapter 3: Using the CLS200Doc.# 0600-3050-2000 Watlow Anafaze 53Front Panel KeysPress YES to:• Select a menu or parameter•

CLS200 Series User’s Guide Table of ContentsDoc.# 0600-3050-2000 Watlow Anafaze vii Last Segment 144Repeat Cycles 144Setpoints and Tolerances for Var

Chapter 3: Using the CLS200 CLS200 Series User’s Guide54 Watlow Anafaze Doc.# 0600-3050-2000Press CHNG SP to change the loop setpointPress MAN/AUTO to

CLS200 Series User’s Guide Chapter 3: Using the CLS200Doc.# 0600-3050-2000 Watlow Anafaze 55DisplaysThis section discusses the controller’s main displ

Chapter 3: Using the CLS200 CLS200 Series User’s Guide56 Watlow Anafaze Doc.# 0600-3050-2000Table 3.2 explains the control status symbols on the bot-

CLS200 Series User’s Guide Chapter 3: Using the CLS200Doc.# 0600-3050-2000 Watlow Anafaze 57Single Loop DisplayThe single loop display shows detailed

Chapter 3: Using the CLS200 CLS200 Series User’s Guide58 Watlow Anafaze Doc.# 0600-3050-2000Alarm DisplaysIf a process, deviation, failed or system se

CLS200 Series User’s Guide Chapter 3: Using the CLS200Doc.# 0600-3050-2000 Watlow Anafaze 59Table 3.3 shows the symbols used in each form of the alarm

Chapter 3: Using the CLS200 CLS200 Series User’s Guide60 Watlow Anafaze Doc.# 0600-3050-2000System Alarms When a system alarm occurs, the global alarm

CLS200 Series User’s Guide Chapter 3: Using the CLS200Doc.# 0600-3050-2000 Watlow Anafaze 61Changing the SetpointSelect the single loop display for th

Chapter 3: Using the CLS200 CLS200 Series User’s Guide62 Watlow Anafaze Doc.# 0600-3050-2000Go to the next subsection, Manual Output Levels.– or –pres

CLS200 Series User’s Guide Chapter 3: Using the CLS200Doc.# 0600-3050-2000 Watlow Anafaze 63It must be safe to operate the thermal system, and the ap-

Table of Contents CLS200 Series User’s Guideviii Watlow Anafaze Doc.# 0600-3050-2000 Testing the TB18 and TB50 173Testing Control and Digital Outputs

Chapter 3: Using the CLS200 CLS200 Series User’s Guide64 Watlow Anafaze Doc.# 0600-3050-20002. Ensure the loop’s process variable is stable and theloo

CLS200 Series User’s Guide Chapter 3: Using the CLS200Doc.# 0600-3050-2000 Watlow Anafaze 65Failed Sensor AlarmsFailed sensor alarms alert you if one

Chapter 3: Using the CLS200 CLS200 Series User’s Guide66 Watlow Anafaze Doc.# 0600-3050-2000Thermocouple Short AlarmThe thermocouple short alarm occur

CLS200 Series User’s Guide Chapter 3: Using the CLS200Doc.# 0600-3050-2000 Watlow Anafaze 67What Happens If a Process Alarm Occurs?If a process alarm

Chapter 3: Using the CLS200 CLS200 Series User’s Guide68 Watlow Anafaze Doc.# 0600-3050-2000Figure 3.9 Activation and Deactivation ofProcess AlarmsDev

CLS200 Series User’s Guide Chapter 3: Using the CLS200Doc.# 0600-3050-2000 Watlow Anafaze 69• A process alarm occurs and is unacknowledged. The global

Chapter 3: Using the CLS200 CLS200 Series User’s Guide70 Watlow Anafaze Doc.# 0600-3050-2000

Doc.# 0600-3050-2000 Watlow Anafaze 714SetupThe setup menus let you change detailed configuration in-formation. This section describes how to set up t

Chapter 4: Setup CLS200 Series User’s Guide72 Watlow Anafaze Doc.# 0600-3050-2000How to Change a ParameterTo change a parameter, first select the appr

CLS200 Series User’s Guide Chapter 4: Setup Doc.# 0600-3050-2000 Watlow Anafaze 73Figure 4.1 CLS200 Menu Tree COMMUNICATIONSSETUP LOOP INPUT?SETUP LO

Doc.# 0600-3050-2000 Watlow Anafaze ix List of Figures 1 System Overview Figure 1.1—CLS200 Part Numbering 5Figure 1.2—CLS200 Special Inputs Par

Chapter 4: Setup CLS200 Series User’s Guide74 Watlow Anafaze Doc.# 0600-3050-2000Setup Global Parameters MenuTable 4.1 shows the parameters available

CLS200 Series User’s Guide Chapter 4: Setup Doc.# 0600-3050-2000 Watlow Anafaze 75Load Setup From JobNOTE!Current settings are overwritten when youse

Chapter 4: Setup CLS200 Series User’s Guide76 Watlow Anafaze Doc.# 0600-3050-2000Job Select Digital InputsSet the number of job select inputs. The con

CLS200 Series User’s Guide Chapter 4: Setup Doc.# 0600-3050-2000 Watlow Anafaze 77Job Select Digital Inputs ActiveSpecify which state is considered “

Chapter 4: Setup CLS200 Series User’s Guide78 Watlow Anafaze Doc.# 0600-3050-2000You can set the input to be active when low or active when high. When

CLS200 Series User’s Guide Chapter 4: Setup Doc.# 0600-3050-2000 Watlow Anafaze 79 Selectable values: OFF or MEMORY.Process Power Digital InputTo ena

Chapter 4: Setup CLS200 Series User’s Guide80 Watlow Anafaze Doc.# 0600-3050-2000Communications Baud RateSet the communications baud rate. Selectable

CLS200 Series User’s Guide Chapter 4: Setup Doc.# 0600-3050-2000 Watlow Anafaze 81AC Line FrequencySpecify the ac line frequency. Since the controlle

Chapter 4: Setup CLS200 Series User’s Guide82 Watlow Anafaze Doc.# 0600-3050-2000NOTE!If the EPROM information does not matchthis description, the EPR

CLS200 Series User’s Guide Chapter 4: Setup Doc.# 0600-3050-2000 Watlow Anafaze 83Input Type Specify the type of input sensor used on this loop:• The