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CLS200 Series
1
User’s Guide
1
Warranty
2
Table of Contents
3
3 Using the CLS200 51
4
4 Setup 71
4
Reversed T/C Detection 85
5
Keys Do Not Respond 170
7
List of Figures
9
List of Tables
13
11 Specifications
15
System Overview
17
Getting Started
18
Product Features
19
CLS200 Parts List
21
2_ _–_ _ _ _ _ _
21
CLSSI _ _–_ _–_ _
22
Technical Description
23
Front Panel Description
24
Figure 1.4 CLS200 Front Panel
24
Figure 1.5 TB50
24
CLS200 Cabling
25
External Safety Devices
25
Power-Fail Protection
26
Installation
27
Typical Installation
28
Recommended Tools
29
Mounting the Controller
29
1.0 inch 7.0 inches 1.6 inch
30
(25 mm) (178 mm) (41 mm)
30
1.0 inch 7.0 inches 0.6 inch
30
Figure 2.4 Wiring Clearances
31
Mounting the TB50
32
DIN Rail Mounting
33
Mounting the Power Supply
34
Mounting Environment
35
Bracket
35
Mounting Steps
35
CAUTION!
35
Mounting
36
Dimensions
36
System Wiring
37
Noise Suppression
38
Avoiding RFI/EMI
39
Power Connections
41
Table 2.2 Power Connections
42
Connecting TB50 to CLS200
43
Testing Your System
44
Sensor Wiring
45
Input Wiring Recommendations
46
Thermocouple Connections
47
RTD Input Connections
48
Reference Voltage Terminals
48
Voltage Input Connections
48
Current Input Connections
49
Pulse Input Connections
50
Output Wiring Recommendations
51
Cable Tie Wraps
51
Stored in the Controller
52
Configuring Outputs
53
Output Connections
53
Digital Inputs
54
External Switching Devices
55
Table 2.5 TB18 Connections
56
TB50 Connections
57
Wiring the Serial DAC
60
Serial Communications
61
BACK BACK
62
EIA/TIA-485 Interface
63
Connections
64
Signal Common
64
Termination
64
Using the CLS200
67
Front Panel
68
Front Panel Keys
69
Displays
71
Single Loop Display
73
Alarm Displays
74
Acknowledging an Alarm
75
• H/W FAILURE: OFFSET
76
Job Display
76
Changing the Setpoint
77
Selecting the Control Status
77
Autotuning a Loop
78
Background
79
Performing an Autotune
79
Using Alarms
80
Process Alarms
82
Process Alarm Outputs
83
Alarm Type: Control or Alarm
83
High and Low Process Alarms
83
Global Alarm
84
How to Access the Setup Menus
87
How to Change a Parameter
88
Figure 4.1 CLS200 Menu Tree
89
Load Setup From Job
91
Save Setup to Job
91
Job Select Digital Inputs
92
Output Override Digital Input
93
Override Digital Input Active
93
Startup Alarm Delay
94
Keyboard Lock Status
94
Power Up Output Status
94
Process Power Digital Input
95
Controller Address
95
Communications Baud Rate
96
Communications Protocol
96
Communications Error Checking
96
AC Line Frequency
97
EPROM Information
97
Setup Loop Input Menu
98
Input Type
99
Loop Name
100
Input Units
100
Input Reading Offset
100
Reversed T/C Detection
101
Linear Scaling Parameters
102
Table 4.9 Display Formats
103
Reading Range
103
Display Format
103
High Process Variable
104
High Reading
104
Low Process Variable
104
Input Filter
105
Heat or Cool Control PB
107
Heat or Cool Control TI
107
Heat or Cool Control TD
107
Heat or Cool Output Filter
107
Restore PID Digital Input
108
Setup Loop Outputs Menu
109
Heat or Cool Output Type
110
Heat or Cool Cycle Time
111
SDAC Mode
111
SDAC Low Value
111
SDAC High Value
111
Heat or Cool Output Action
112
Heat or Cool Output Limit
112
WARNING!
113
Heat or Cool Linearity
114
Setup Loop Alarms Menu
115
High Process Alarm Setpoint
116
High Process Alarm Type
116
Deviation Alarm Value
116
High Deviation Alarm Type
117
Low Deviation Alarm Type
117
Low Process Alarm Setpoint
118
Low Process Alarm Type
118
Alarm Deadband
118
Manual I/O Test
119
Test Digital Output
120
Digital Output Number
120
Keypad Test
121
Display Test
121
Extruder Control
123
Defaults
124
HEAT CONTROL PB?
125
Extruder Control Algorithm
126
Enhanced Features
127
Enter 1-9
128
Process Variable Retransmit
129
Retransmit Process Variable
130
Minimum Input
130
Minimum Output
130
Maximum Input
130
Maximum Output
131
Cascade Control
134
Setup Loop Cascade Menu
135
Base Setpoint
136
Minimum Setpoint
136
Maximum Setpoint
136
Heat Span
137
Cool Span
137
Ratio Control
140
Setup Loop Ratio Control Menu
141
Control Ratio
142
Setpoint Differential
142
For this example we have
144
0. Press
144
Remote Analog Setpoint
145
Differential Control
147
For this example, we have
148
+50. Press
148
Ramp/Soak
149
Features
150
Ramp/Soak Menus
152
Setup Global Parameters Menu
153
Setup Ramp/Soak Profile Menu
153
Copy Setup From Profile
154
Tolerance Alarm Time
154
Ready Segment Setpoint
154
Ready Segment Edit Events
155
External Reset Input Number
155
Edit Segment Number
156
Segment Time
156
Segment Setpoint
156
Edit Segment Events
157
Edit Segment Triggers
158
Segment Tolerance
159
Last Segment
160
Repeat Cycles
160
Using Ramp/Soak
161
Ramp/Soak Displays
162
Time Remaining Display
163
Cycle Number Display
163
Set Mode Display
163
Assigning a Profile to a Loop
164
Running a Profile
164
Starting a Profile
165
Holding a Profile
166
Continuing a Profile
166
Resetting a Profile
167
In Case of a Power Failure
168
Tuning and Control
169
On/Off Control
170
Proportional Control
170
Proportional
171
Heat and Cool Outputs
172
Control Outputs
173
Output Filter
174
Reverse and Direct Action
175
Integral Settings
176
Derivative Settings
176
Proportional Band Only (P)
177
PI with Derivative (PID)
177
When There is a Problem
179
Troubleshooting Controllers
180
Failed Sensor Alarms
182
System Alarms
182
Other Behaviors
183
Low Power
184
Battery Dead
184
Ambient Warning
184
H/W Ambient Failure
185
H/W Gain or Offset Failure
186
Keys Do Not Respond
186
Checking Analog Inputs
187
Earth Grounding
188
Checking Control Outputs
188
Testing the TB18 and TB50
189
Testing Digital Inputs
189
Supervised Systems
190
Communications
191
Ground Loops
191
NO-Key Reset
192
Replacing the EPROM
192
WATLOW ANAFAZE CLS200
193
Figure 9.3 EPROM Location
194
Figure 9.4 Remove EPROM
194
Changing Communications
195
Installing Scaling Resistors
196
CLS208 Current Inputs
197
CLS208 Voltage Inputs
198
RTD and Thermistor Inputs
199
CLS216 Input Circuit
200
CLS216 Current Inputs
200
CLS216 Voltage Inputs
201
Configuring Dual DAC Outputs
202
DUAL DAC
203
SERIAL DAC
204
Linear Scaling Examples
205
Table 10.1 Input Readings
206
Table 10.2 Scaling Values
206
Situation
207
Example 3: A Pulse Encoder
208
Specifications
209
Dimensions
210
TB50 Physical Specifications
212
Figure 11.4 TB50 Dimensions
213
Table 11.8 TB50 Connections
213
SCSI Cable
214
Table 11.11 Analog Inputs
216
Table 11.12 Pulse Inputs
217
Resolution
217
Table 11.16 Digital Inputs
218
Analog Outputs
219
Digital Outputs
219
Î (dc) +/- 3VÎ (dc)
220
CLS200 Power Supply
221
Î (dc) @ 4 A
222
Î (dc) @ 1.2 A
222
Dual DAC Specifications
223
± 0.75 ± 0.75 ± 0.75
224
Serial DAC Inputs
226
Serial DAC Analog Outputs
227
Glossary
229
— A filter that allows the
231
— A filter that
231
— A power
234
— The integral function
234
—An Electronics Industries of
235
Menu Structure
249
Declaration of Conformity
250
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