Watlow Series 96 Manual de usuario

0600-0002-0002 Rev G Made in the U.S.A.July 2005 $15.00Supersedes: 0600-0002-0002 Rev FUser’s ManualRegistered Company Winona, Minnesota USA ISO 9001

3.4 Wiring Watlow Series 96Output 1 WiringFigure 3.4a – AC Outputs•Electromechanical relay withoutcontact suppression96 _ _ - D _ _ _ - _ _ _ _Form

Watlow Series 96 Wiring 3.5Output 2 WiringFigure 3.5a – AC Outputs•Electromechanical relay without contact suppression96 _ _ - _ D _ _ _ - _ _ _ _

3.6 Wiring Watlow Series 96Output 3 WiringFigure 3.6 – AC OutputsElectromechanical relay without contact suppression96 _ _ - _ _ D_ - _ _ _ _Form C,

Watlow Series 96 Wiring 3.7Output 4 WiringFigure 3.7a – AC OutputsElectromechanical relay without contact suppression96 _ _ - _ _ _ D - _ _ _ _Form

3.8 Wiring Watlow Series 96Figure 3.8a – EIA-232 to EIA-485 ConversionB&B Converter (B&B Electronics Manufacturing Company, [815] 433-5100).

Watlow Series 96 Wiring 3.9Wiring ExampleFigure 3.9 – System wiring example.1120VÅ (ac)L1L2276451 212(+)(-)313211415161721CR18high-temperature light

4.1 Navigation and Software Watlow Series 964Chapter FourNavigation and SoftwareKeys and DisplaysThis chapter explains keys, displays and navigation

Navigating the Series 96Choose a page (Operation, Setup or Factory) and press its key sequence. The page appearsin the lower display.Press ¯ or ¿ to f

4.3 Navigation and Software Watlow Series 96Program Menu*(see pg. 7.1)The Factory Page includes calibrationparameters that are not necessary forever

Basic navigation for new usersUse this example task to learn how to use the keys and displays. For more informationabout the control features availabl

Safety InformationWe use note, caution and warning symbols throughout this book to draw yourattention to important operational and safety information.

ChapterFiveFeaturesThe System5.1 Features Watlow Series 965Custom Menu (patented)The Custom Menu provides you with a shortcut tomonitor, tune or cha

Watlow Series 96 Features 5.2Auto-tuneAuto-tuning allows the controller to explore theresponsiveness of the system to determine an effec-tive set of

5.3 Features Watlow Series 96InputCalibration OffsetCalibration offset allows a device to compensate foran inaccurate sensor, lead resistance or oth

Watlow Series 96 Features 5.4Range Low and Range HighThe controller constrains the set point to a valuebetween range high and range low. Range high

5.5 Features Watlow Series 96Retransmitting a Remote Set PointThe retransmit feature allows an output to retrans-mit an analog signal that can serve

Watlow Series 96 Features 5.6Proportional plus Integral (PI) ControlThe droop caused by proportional control can be cor-rected by adding integral (r

5.7 Features Watlow Series 96Proportional plus Integral plus Derivative(PID) ControlUse derivative (rate) control to minimize the over-shoot in a PI

Watlow Series 96 Features 5.8Burst FireBurst firing provides even output power with thelowest level of noise generation (RFI). Burst fire isthe pref

Alarms5.9 Features Watlow Series 96An alarm takes some action, usually notifying an operator, when the process temperature leaves a definedrange. A

System Errors (error number in top display, error message in bottom display)Modbus Register #209 r; (values in parenthesis below).Refer to appendix, p

Chapter 1: Overview . . . . . . . . . . . . . . .1.1Chapter 2: Installation . . . . . . . . . . . . . .2.1Chapter 3: Wiring . . . . . . . . . . . .

Input Errors (error number in top display, percent output in bottom display)Modbus Register #101 r; (values in parenthesis below).[Err1] (1) Error 1 i

Watlow Series 96 Parameters 6.1Chapter SixParameters6Home PageThe resting-state display shows one of the following sets of data, depending on contro

6.2 Parameters Watlow Series 96Operations Page / Monitor MenuOperations PageThe Operations Page contains five menus:Active if Auto-Manual OperationM

Active if Propband 1(PID 1 Menu)is not set to [```0], Units Type(Global Menu) is set to [``US]and Operations Page Lock(Lockout Menu) is not set to[hid

Active if output 2 is present (not96 _ _-_ A _ _-_ _ _ _), one out-put is set to [heat], another isset to [COOL] and OperationsPage Lock (Lockout Menu

Active if Propband 2 (PID 2Menu) is not set to [```0],Burst 2 (PID 2 Menu) is set to[``no], output 2 is not a pro-cess (not 96 _ _ - _ F _ _-_ _ _ _)a

NOTE: For more information about how parameter settings affect the controller’s operation, see Chapter Five, Features.Active if Output 3 (Output 3Menu

****Output 4 parameters cannot be changed with the Modbus interface.Active if Output 4 (Output Menu4) is set to [``AL] (Alarm),Alarm Sides 4 (Output M

*These parameters are added if the ramping software option has been ordered (96 _ _ - _ ___- AA __ ) .**These parameters are removed if the ramping so

Active if input 2 hardware is pre-sent (96 _1 _-_ _ _ _ -_ _ _ _)and Setup Page Lock (LockoutMenu) is not set to [hide].611 r/w[`OFF] (0)[`OFF] off: (

11.1 Overview Watlow Series 96Chapter OneOverviewIntroductionWith one universal input, a second auxiliary input and four outputs, the Series 96 can

Active if input 2 hardware is pre-sent (96 _1 _-_ _ _ _ -_ _ _ _)and Input 2 (Input 2 Menu) isset to [E`In] (Event Input)and Setup Page Lock (LockoutM

Active if output 2 is present, butis not process type ( not 96 _ _-_ A _ _-_ _ _ __ or 96 _ _-_ F_ _-_ _ _ _), Output 2 (Output 2Menu) is set to [``AL

NOTE: For more information about how parameter settings affect the controller’s operation, see Chapter Five, Features.Active if output 2 is present, b

Active if output 3 is present (96 __-_ _ D _-_ _ _ _), Output 3(Output 3 Menu) is set to[``AL] (Alarm) and SetupPage Lock (Lockout Menu) isnot set to

NOTE: For more information about how parameter settings affect the controller’s operation, see Chapter Five, Features.Active if output 4 is equipped f

Active if output 4 is equipped forretransmit (96 _ _-_ _ _ M-_ _ __), Analog Output 4 (Output 4Menu) is set to [`OFF] andSetup Page Lock (LockoutMenu)

*These parameters are added if the ramping software option has been ordered (96 _ _ - _ ___- AA __ ) .**These parameters are removed if the ramping so

Added if ramping version of thecontroller is selected (96__-____-AA__).1208 r/w[``ti] (0)[``ti] time based (0) [rate] rate based (1)[ptyp] Program Typ

Active: Always1400-1415r/w[``p1]:[A-m](OperationMode)[``p2]:[`Aut](Auto-tune)[``p3]:[Pcnt](PercentPower)[``p4]:[CAL1](CalibrationOffset)[``p5] to[`p16

Active: Always1301 r/w[chng] (1)[hide] hide (0)[chng] change (1)[read] read only (2)[Oper] Operations PageMode LockSet the OperationsPage lockout leve

Chapter TwoInstallationFigure 2.1 – Series 96 multiple panel cutout dimensions.NOTE: Measurements between panel cutouts are the minimum recommended.Fo

Active: Always3 rnone0 to 9999[Soft] Software ID Num-berRead the software IDnumber.Active: Always2 rnone0 to 9999[`Sn2] Serial Number 2Read the last f

Active: Always1707 rnone-199.9 to 199.9(-1999 to 1999)[hres] High ResolutionDisplays high reso-lution input value.Active: Must be in [dIag] mode1513 r

NOTE: For more information about how parameter settings affect the controller’s operation, see Chapter Five, Features.NOTE: Complete calibration menus

Watlow Series 96 Ramping 7.1Chapter SevenRamping7Program Menu PromptsEntering the Program Menu: Press the ‰Advance key to enter the Program Menu whi

7.2 Ramping Watlow Series 96Active if hardware is present forOutputs 2, 3 or 4 and the pa-rameters are set to [Eunt].Selecting a number to appear wi

Always displayed in this menu.See p. 7.7[`Off] (-32768)[`Off] (-32768)[```O] to [``99][wde] Wait-for DeviationValueThe program will notbegin to decrem

How to Navigate with the Ramping Menus*Exit menu refers to returning back to the display of process value in the upper display and active setpoint val

The Pre-run and Run menu prompts are only visiblewhen in the Pre-Run or Run mode.The Pre-run mode is entered by pressing theˆInfinity key one time whi

NOTE: For more information about how parameter settings affect the controller’s operation, see Chapter Five, Features.Jump-loopsThe Series 96 can jump

Watlow Series 96 Ramping 7.7Register Register 106 (Alarm 2 Status)Register 110 (Alarm 3 Status)0 No Alarm Exists1 Alarm High State2 Alarm Low State

2.2 Installation Watlow Series 96See the figure below. Make sure that you cannot move the controller back and forth inthe cutout. If you can, you do

A.1 Appendix Watlow Series 96AppendixATroubleshooting Alarms and Errors• Check comms setup menu and set to correctaddress.• Check comms setup menu a

Watlow Series 96 Appendix A.2• Cycle power to unit. If problem persists,return unit to factory.• Cycle power to unit.• Cycle power to unit. If probl

0 Model Number1 Serial Number 12 Serial Number 23 Software ID Number4 Software Revision5 Date of Manufacture9 Input 2 Hardware Enabled16 Output 1 Hard

Jim Boigenzahn Winona, Minnesota, USAName of Authorized Representative Place of IssueGeneral Manager September 2001Title of Authorized Representative

A.5 Appendix Watlow Series 96Output TypesOpen Collector/Switched DC• Open collector configuration:Maximum voltage 42VÎ (dc)Maximum current 200mAMaxi

Watlow Series 96 Appendix A.6Communications• EIA/TIA-485 or EIA/TIA-232• Opto-isolated • ModbusTMRTU protocol• 1200, 2400, 4800, 9600, 19200 baud ra

Ordering Information(2201)Series 969 6 ——– ————– ————Microprocessor-based 1/16DIN with universal input 1. Options include software, power supply, in

Watlow Series 96 Appendix A.8Index AAbort Set Point 6.11Address 6.16Alarm 2 High 6.6Alarm 2 Low 6.6Alarm 2 Type 6.11Alarm 3 High 6.7Alarm 3 Low

A.9 Appendix Watlow Series 96NNavigation and Software 4.1-4.4Raming menu 7.4OOn/Off control 5.5Open Loop Detect 5.10, 6.17Operations Page 4.2,

Watlow Series 96 Appendix A.10Prompt Index[1``1] Output Calibration 1, 1V [1``4] Output Calibration 1, 4mA [1`10] Output Calibration 1, 10V [1`20]

Chapter ThreeWiringInput-to-Output IsolationFigure 3.1a Isolation blocks.Power Wiring100 to 240VÅ (ac), nominal (85 to 264 actual) 96 A _ - _ _ _ _ -

Series 96 Software Map[``96] Process 1 Value[``96] [``96] Custom Menu**…[``P1]Home PageSet Point Value,Remote Set Point Value or Percent Output ValueS

Using the Manual Units Type [Unit] °C or °F [`C-F]Output 1 [Ot`1]Output 2 [Ot`2]Sensor Type [Sen1]Input 1 [In`1]Range High 1 [rh`1]Range Low [rL`1]De

Using the ManualWatlow Series 96 User’s ManualWatlow Winona, 1241 Bundy Blvd., P.O. Box 5580, Winona, MN USA 55987-5580,Phone: (507) 454-5300, Fax:

3.2 Wiring Watlow Series 96NOTE:Successful installationrequires five steps:• Choose the controller’shardware configurationand model number(Appendix)

Watlow Series 96 Wiring 3.3çWARNING:To avoid damage toproperty and equipment,and/or injury of loss oflife, use National ElectricCode (NEC) standardw