Watlow Series F4S/D Manual de usuario

0600-0032-0000 Rev H*0600-0032-0000*August 2011User’s ManualSeries F4S/D96mm x 96mm Ramping Controller (1/4 DIN)with Guided Setup and Programming1241

Displays and Indicator LightsFigure 2.2 — Series F4S/D Displays and Indicator Lights. (F4D shown)F412i1B1B2A2A2B2B1A1AMain Page___________ Go to Prof

7.24 Communications Watlow Series F4S/DF4 Modbus Applications: Editing, Deleting, Starting a Profile

Watlow Series F4S/D Communications 7.25F4 Modbus Applications: Naming a ProfileProfiles without custom-written names are referred to by their numbe

F4 Modbus Applications: Monitor Current StepAssumes controller is configuredfor functions read - you can’t reada digital output if it doesn’t exist.7

✔NOTE: For more information about how parameter settings affectthe controller’s operation, see the Features Chapter.Watlow Series F4S/D Security and L

Enter a PasswordIf you try to set password security before anypassword has been established, a pop-up messagewill give you the opportunity to enter on

Watlow Series F4S/D Security and Locks 8.3NOTE: For more information about how parameter settingsaffect the controller’s operation, see the Features

8.4 Security and Locks Watlow Series F4S/DNotes

✔NOTE: For more information about how parameter settings affectthe controller’s operation, see the Features Chapter.Watlow Series F4 Calibration 9.1

9.2 Calibration Watlow Series F4S/DThermocouple Input ProcedureEquipment•Type J reference compensator with referencejunction at 32°F (0°C), or type

Watlow Series F4S/D Calibration 9.3Voltage Process Input ProcedureEquipment• Precision voltage source, 0 to 10V minimumrange, with 0.001V resolution

Watlow Series F4S/D Keys, Displays and Navigation 2.3Custom Main PageFigure 2.3 — Default Main Page Parameters. 2Dual ChannelF4DMain Page_____ Inp

9.4 Calibration Watlow Series F4S/DPress . once at the Calibrate Input 3 prompt.At the 4.000mA prompt press . once and tostore the 4.000mA input pre

Watlow Series F4S/D Calibration 9.5Output 2A Setup and Calibration1. Connect the correct power supply to terminals1, 2 and 3 (see the W iring Chapte

9.6 Calibration Watlow Series F4S/D< to adjust the display to the reading on thevolt/ammeter. The controller should stabilizewithin one second. R

Watlow Series F4S/D Calibration 9.7Factory Page Parameter Table ModbusRegisterRange read/write Conditions forParameter Description (Modbus Value) De

Factory Page Parameter Table Modbus Register Range read/write Conditions forParameter Description (Modbus Value) Default [I/O, Set, Ch] Parameters to

Watlow Series F4S/D Diagnostics 10.1Chapter Ten: DiagnosticsOverview✔ NOTE:To see how all the pages, menus and parameters aregrouped, refer to the

10.2 Diagnostics Watlow Series F4S/D✔NOTE: Press the Information Key ˆ for more task-related tips.Active: Always.19 rDC (3)SSR (2)Process (4)None (0

Watlow Series F4S/D Diagnostics 10.3✔NOTE: For more information about how parameter settingsaffect the controller’s operation, see the Features Chap

10.4 Diagnostics Watlow Series F4S/D✔NOTE: For more information about how parameter settingsaffect the controller’s operation, see the Features Chap

Watlow Series F4S/D Installation 11.1Chapter Eleven: InstallationDimensionsFigure 11.1a — Front View Dimensions and Gasket Gap Dimension.Figure 11.1

2.4 Keys, Displays and Navigation Watlow Series F4S/DKeys and NavigationFigure 2.4 — Series F4 Keys and Navigation.Setup PageMain>Setup Choose to

Panel DimensionsFigure 11.2a — Multiple Panel Cutout Dimensions.Installing the Series F4 ControllerInstalling and mounting requires access to the back

4. If the installation does not require a NEMA 4Xseal, tighten the four screws with the Phillipsscrewdriver just enough to eliminate thespacing betwee

Notes11.4 Installation Watlow Series F4S/D

Watlow Series F4S/D Wiring 12.1Chapter Twelve: WiringInput-to-Output Isolation . . . . . . . . . . . . . . . . . . . .12.1Power Wiring . . . . . .

12.2 Wiring Watlow Series F4S/DçWARNING:Provide a labeled switchor circuit breakerconnected to the SeriesF4 power wiring as themeans of disconnectio

Input 1Figure 12.3a — ThermocoupleAvailable on all unitsImpedance: 20MΩFigure 12.3b — RTD (2- or 3-Wire) 100Ω PlatinumAvailable on all unitsFigure 12.

12.4 Wiring Watlow Series F4S/DInputs x (2 and 3)Figure 12.4a — ThermocoupleF4S _ - _ _ _ 6 - _ _ _ _ or F4D _ - _ _ _ _ - _ _ _ _Impedance: 20MΩFig

Watlow Series F4S/D Wiring 12.5Inputs x (2 and 3) (continued)Figure 12.5a — 0 to 5VÎ, 1 to 5VÎ or 0 to 10VÎ (dc) ProcessF4S _ - _ _ _ 6 - _ _ _ _ or

12.6 Wiring Watlow Series F4S/DDigital Inputs x (1 to 4)Figure 12.6 — Digital Inputs x (1 to 4)Voltage input0 to 2VÎ (dc) Event Input Low State3 to

Watlow Series F4S/D Wiring 12.7Outputs x (1A, 1B, 2A and 2B)Figure 12.7a — Solid-state Relay24VÅ (ac) minimum, 253VÅ (ac) maximum0.5 amps, off-state

Watlow Series F4S/D Keys, Displays and Navigation 2.5Guided SetupIn most F4 menus, setup and programming tasksare guided. For example, once you sele

12.8 Wiring Watlow Series F4S/DFigure 12.8a — 0 to 20mA, 4 to 20mA, 0 to 5VÎ, 1 to 5VÎ and 0 to10VÎ (dc) ProcessRetransmit and Alarm OutputFigure 12

Watlow Series F4S/D Wiring 12.9Digital Outputs x (1 to 8)Figure 12.9a — Digital Outputs x (1 to 8)Digital output supply: +5VÎ (dc) ±5%Maximum source

12.10 Wiring Watlow Series F4S/DCommunications WiringFigure 12.10a — EIA/TIA 485 and EIA/TIA 232 CommunicationsFigure 12.10b — Termination for EIA-2

Communications Wiring (continued)Figure 12.11a — EIA/TIA 232 to EIA/TIA 485 ConversionB&B Converter (B&B Electronics Manufacturing Company, (8

12.12 Wiring Watlow Series F4S/DWiring ExampleFigure 12.12 — System Wiring Example.1L2261 62451 212(+)(-)312201314151621CR17high-temperature light1

Watlow Series F4S/D Appendix A.1AppendixGlossary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A.2Declaration of Conformity .

Glossaryac (ÅÅ) — See alternating current. ac/dc (ıı) — Both direct and alternating current.alternating current — An electric current thatreverses at

form A — A single-pole, single-throw relay that us-es only the normally open (NO) and common con-tacts. These contacts close when the relay coil is en

events, etc. The high process variable is the highestvalue of the process range, expressed in engineer-ing units. The low process variable is the lowe

Watlow Se ries F4 S/D Appendix A.5Series F4 Watlow an ISO 9001 approved facility since 1996. 1241 Bundy Blvd. Winona, MN 55987 USA

2.6 Keys, Displays and Navigation Watlow Series F4S/DHow to Enter Numbers and NamesFigure 2.6 — How to Enter Numbers and Names. (F4D shown)F412i1B1B

A.6 Appen dix Watlow Se rie s F4 S/DUniversal Analog Inputs 1 (2 and 3 optional)• Update rates, In1: 20Hz; In2 and In3: 10HzThermocouple• Type

Watlow Se ries F4 S/D Appendix A.7Ordering Information1/4 DIN Single-Channel Ramping ControllerSeries F4 F4 S - A -1⁄4 DIN, Single-

A.8 Appendix Watlow Series F4S/DIndex°F or °C 5.7AA to D 10.3accuracy A.6Action, End 4.15active output indicator lights 2.2add step 4.6Address

Watlow Series F4S/D Appendix A.9B&B converter 12.11CMC converter 12.11EIA-232 to EIA-485 conversion12.11EIA/TIA 485 12.10EIA/TIA 232 12.10te

A.10 Appendix Watlow Series F4S/Daction 5.7indicator lights 2.2Information Key 1.4, 2.4, 2.7Input 1 Only, Process Display 5.15Input 1 wiring 12.

Watlow Series F4S/D Appendix A.11Operations Page 3.15Profile 4.7Setup Page 5.16parameter setup order 5.1–5.2parameter tablesCalibration Menu 9.

A.12 Appendix Watlow Series F4S/Dtesting 1.2–1.3, 3.7, 4.8–4.9,5.4–5.5Scale High 5.9, 6.3Scale Low 5.9, 6.3Scale Offset 5.13scroll bar 2.2secur

Watlow Series F4S/F Appendix A.13Chapter 1Single-Channel Series F4 Inputs/Outputs . . . . . . .1.1aDual-Channel Series F4 Inputs/Outputs . . . . .

A.14 Appendix Watlow Series F4S/D

Watlow Series F4S/D Appendix A.15

Watlow Series F4S/D Keys, Displays and Navigation 2.7ˆˆInformation Key Answers Your QuestionsFigure 2.7 — The Information Key. (F4D shown) iF412i1B1

A.16 Appendix Watlow Series F4Series F4 Software MapFor ranges, defaults, Modbus numbers and other in-formation about the parameters, refer to thePa

Setup Page see Chapter 5SystemGuar. Soak Band1Guar. Soak Band2Current TimeCurrent DatePID Units°F or °CShow °F or °C Ch1 Autotune SPCh2 Autotune SPInp

How to Reach UsAsia and PacificWatlow Singapore Pte Ltd.16 Ayer Rajah Crescent,#06-03/04,Singapore 139965Tel: +65 6773 9488 Fax: +65 67780323Email: in

Main Page Parameter Table ModbusRegister Range read/write Conditions forParameter Description (Modbus Value) Default [I/O, Set, Ch] Parameters to Appe

Watlow Series F4S/D Operations 3.13Chapter Three: OperationsStatic Set Point Control . . . . . . . . . . . . . . . . . . . . . .3.1Profile Control

3.2 Operations Watlow Series F4S/Dç WARNINGCheck the configuration of the controller on the SetupPage before starting and running a profile (if the

Watlow Series F4S/D Operations 3.3π The Profile Key:• initiates the ramping profile mode;• initiates the Hold-profile state;• initiates the Resume-p

Watlow Winona is a division of Watlow Electric Mfg. Co., St. Louis, Missouri, a manufacturer of industrialelectric heating products since 1922. Watlow

3.4 Operations Watlow Series F4S/DAlarm Set PointsThe Series F4 includes two alarm outputs, whichcan be programmed as process or deviation alarms. P

Watlow Series F4S/D Operations 3.5Integral (Reset): Define the integral time in min-utes per repeat; define reset in repeats per minute.Set repeats

3.6 Operations Watlow Series F4S/DCascadeCascade control is available on the Series F4 con-trollers. For background information about cascadecontrol

Andy, an engineer with the Ajax Testing Company,is running temperature and humidity tests onnavigational equipment. He runs the test profile,Military

3.8 Operations Watlow Series F4S/DTroubleshooting Alarms and Errors• Configure output as an alarm.• Check alarm set points.• Check the alarm sides s

Watlow Series F4S/D Operations 3.9• Turn the controller off, then on again.• Turn the controller off, then on again.• Turn the controller off, then

Operations Page Map✔NOTE:Some parameters may not appear, depending on the mod-el and configuration of the controller.3.10 Operations Watlow Series F

Watlow Series F4S/D Operations 3.11Operations Page Parameter Table ModbusRegister Range read/write Conditions forParameter Description (Modbus Value

3.12 Operations Watlow Series F4S/DOperations Page Parameter Table ModbusRegister Range read/write Conditions forParameter Description (Modbus Value

Watlow Series F4S/D Operations 3.13Operations Page Parameter Table ModbusRegister Range read/write Conditions forParameter Description (Modbus Value

Watlow Series F4S/D Table of Contents iIntroductionChapter 1: Introduction . . . . . . . . . . . . . . . . . 1.1Chapter 2: Keys, Displays and Navig

Active if Alarm 2 Type (SetupPage) is set to Deviation.322r/w999 (999)0 to 30000(0 to 30000)Alarm 2 High DeviationSet the deviationabove set point 2th

Watlow Series F4S/D Operations 3.15Operations Page Parameter RecordMake a photocopy of this page and enter your settings on that copy .Name ________

Notes3.16 Operations Watlow Series F4S/D

Watlow Series F4S/D Profile Programming 4.1Chapter Four: Profile ProgrammingWhat is a Ramping Profile? . . . . . . . . . . . . . . . . . .4.2Step Ty

Six types of steps are available in the Series F4.They are the building blocks of ramping profiles.Use the six step types to create simple or complexp

Watlow Series F4S/D Profile Programming 4.3SoakSoak maintains the set point from the previousstep for a chosen time in hours, minutes and sec-onds.

How to Program a New ProfileThe Series F4 uses a question-and-answer formatto prompt you to define the steps and step types ofa new profile. Here’s ho

• how much time it will take to reach setpoint;• what the set point is;• which PID set to activate; and • whether you want a guaranteed soak.Continue

How to Edit a ProfileTo change one or more parameters in any step of aprofile, choose Edit Profile on the Profiles Page.1. Go to the Profiles Page. M

Watlow Series F4S/D Profile Programming 4.7User Profile RecordCopy this record and use it to plan profiles. Keep itwith a Setup Page Parameter Recor

ii Table of Contents Watlow Series F4S/D Safety Information in this ManualNote, caution and warning symbols appear throughout this book to draw you

To test its customers’ navigational equipment,Ajax Testing Co. selected a version of Military StandardTest 810D, which is often used to test navigatio

Watlow Series F4S/D Profile Programming 4.98890929498100102104106963Steps678910111312 1415161718 1917 18192021222367891011 1213141501234516Test Peri

1. Why should I check the Setup Page beforeprogramming a profile?Complex, sophisticated profile control is possiblewith the Series F4’s two or three a

Watlow Series F4S/D Profile Programming 4.11Profiles Page MapCreate ProfileName ProfileStep x (1 to 256) TypeAutostartDateDayTimeRamp TimeWait ForEv

Profiles Page Parameter Table ModbusRegister Range read/write Conditions forParameter Description (Modbus Value) Default [I/O, Set, Ch] Parameters to

Profiles Page Parameter Table ModbusRegister Range read/write Conditions forParameter Description (Modbus Value) Default [I/O, Set, Ch] Parameters to

4.14 Profile Programming Watlow Series F4S/DProfiles Page Parameter Table ModbusRegister Range read/write Conditions forParameter Description (Modbu

Profiles Page Parameter Table ModbusRegister Range read/write Conditions forParameter Description (Modbus Value) Default [I/O, Set, Ch] Parameters to

Active if controller is set to DualChannel Ramping (Channel 2).4062 r/w75 (75)Set Point 2 Low Limitto Set Point 2 HighLimitEnter Channel 2 Idle SetPoi

Watlow Series F4S/D Setup 5.1Chapter Five: SetupSetup Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . .5.1Parameter Setup Order . .

Watlow Series F4S/D Introduction 1.11Chapter One: IntroductionOverviewInputs and OutputsFigure 1.1a — Single-Channel Series F4 (F4S_ - _ _ _ _ - ___

5.2 Setup Watlow Series F4S/D• the guaranteed soak band for each channel;• open-loop detection warnings on or off; and• profile-power outage actions

Watlow Series F4S/D Setup 5.3Custom Main Page Parameter RecordMake a photocopy of this page and enter your settings on that copy .Name _____________

5.4 Setup Watlow Series F4S/DRetransmit Output 1To track the temperature of theequipment inside the chamber,Andy configured a retransmit out-put to

Watlow Series F4S/D Setup 5.5Andy set the compressor control parameter to have thecompressor run only when cooling is needed.% on Power: 0%% off Pow

5.6 Setup Watlow Series F4S/DSetup Page MapSystemGuar. Soak Band1Guar. Soak Band2Current TimeCurrent DatePID Units°F or °CShow °F or °CCh1 Autotune

Watlow Series F4S/D Setup 5.7Setup Page Parameter Table ModbusRegister Range read/write Conditions forParameter Description (Modbus Value) Default (

5.8 Setup Watlow Series F4S/DSetup Page Parameter Table Modbus RegisterRange read/write Conditions forParameter Description (Modbus Value) Default (

Watlow Series F4S/D Setup 5.9Setup Page Parameter Table ModbusRegister Range read/write Conditions forParameter Description (Modbus Value) Default (

5.10 Setup Watlow Series F4S/DSetup Page Parameter Table Modbus RegisterRange read/write Conditions forParameter Description (Modbus Value) Default

Watlow Series F4S/D Setup 5.11Setup Page Parameter Table ModbusRegister Range read/write Conditions forParameter Description (Modbus Value) Default

Sample Application: Environmental Testingwith a Dual Channel F4 Using Multiple Inputs and OutputsFigure 1.2 — Sample Application 1: Series F4 Dual Cha

5.12 Setup Watlow Series F4S/DSetup Page Parameter Table Modbus RegisterRange read/write Conditions forParameter Description (Modbus Value) Default

Watlow Series F4S/D Setup 5.13Setup Page Parameter Table ModbusRegister Range read/write Conditions forParameter Description (Modbus Value) Default

5.14 Setup Watlow Series F4S/DSetup Page Parameter Table Modbus RegisterRange read/write Conditions forParameter Description (Modbus Value) Default

Watlow Series F4S/D Setup 5.15Setup Page Parameter Table ModbusRegister Range read/write Conditions forParameter Description (Modbus Value) Default

5.16 Setup Watlow Series F4S/DSetup Page Parameter RecordMake a photocopy of this page and enter your settings on that copy .Name __________________

Chapter Six: FeaturesInputsCalibration Offset . . . . . . . . . . . . . . . . . . . . . . .6.2Filter Time Constant . . . . . . . . . . . . . . . . .

Inputs/OutputsCalibration OffsetCalibration offset allows a device to compensate foran inaccurate sensor, lead resistance or other fac-tors that affec

Watlow Series F4S/D Features 6.3Set Point Low Limit and High LimitThe controller constrains the set point to a valuebetween a low limit and a high l

6.4 Features Watlow Series F4S/DControl MethodsOn-Off ControlOn-off control switches the output either full on orfull off, depending on the input, s

Watlow Series F4S/D Features 6.5Proportional plus Integral (PI) ControlThe droop caused by proportional control (reset)can be corrected by adding in

Watlow Series F4S/D Introduction 1.3This sample application is continued in the Operations, Profile Programming and Setup Chapters. Main Page_______

6.6 Features Watlow Series F4S/DMultiple PID SetsThe Series F4 has five PID sets available for eachchannel, sets 1 to 5 for Channel 1 and sets 6 to

Watlow Series F4S/D Features 6.7Other FeaturesAutotuningThe autotuning feature allows the controller tomeasure the system response to determine effe

6.8 Features Watlow Series F4S/DAlarmsAlarms are activated when the process value ortemperature leaves a defined range. A user canconfigure how and

Watlow Series F4S/D Features 6.9Alarm LatchingA latched alarm will remain active after the alarmcondition has passed. It can only be deactivated byt

6.10 Features Watlow Series F4S/DAdvanced FeaturesBoost Heat and Boost CoolThe boost heat feature uses a digital output to turnon an additional heat

Watlow Series F4S/D Features 6.11CascadeCascade control is a control strategy in which onecontrol loop provides the set point for another loop.It al

Notes6.12 Features Watlow Series F4S/D

Chapter Seven: CommunicationsException Responses . . . . . . . . . . . . . . . . . . . . . . .7.2Modbus Registers (Alphabetical Order) . . . . . . .

103 % Power Output 1A, Statusr0 to 100(expressed in %)107 % Power Output 1B, Statusr0 to 100(expressed in %)111 % Power Output 2A, Statusr0 to 100(exp

1306 Autotune PID, Lockoutr/w 0 Full Access1 Read Only2 Password3 Hidden304 Autotune Set Point, Channel 1, Valuer/w 50 to 150 (expressed in %)323 Auto

1.4 Introduction Watlow Series F4S/D Setup StepsThe ˆ KeyDuring all these steps, the Information Keywill summon helpful definitions and setup tips.

2556 Cycle Time Value, Control Output 2Br/w number2605 Dead Band 1A, Cascade PID Set 1, Channel 1r/w 0 to 300002615 Dead Band 1A, Cascade PID Set 2, C

Watlow Series F4S/D Communications 7.51077 Digital Input 2, Start Profiler/w 1 to 401078 Digital Input 2, Start Stepr/w 1 to 256225 Digital Input 3,

748 High Power Limit, Control Output 2Ar/w Low Limit+1 to 100(expressed in %)765 High Power Limit, Control Output 2Br/w Low Limit+1 to 100(expressed i

Watlow Series F4S/D Communications 7.72651 Integral 1B , Cascade PID Set 1, Channel 1r/w 000 to 9999 (expressed in hundredths of minutes)2661 Integr

1609 Process Output 1B, 4.000mA, Calibratew 0000 to 6000 (expressed in microamps)1616 Process Output 2A, 1.000V, Calibratew 0000 to 3000 (expressed i

Watlow Series F4S/D Communications 7.9574 Rate 1B, PID Set 3, Channel 1r/w 000 to 999 (expressed in hundredths of minutes)584 Rate 1B, PID Set 4, Ch

11 100Ω DIN RTD12 100Ω JIS RTD13 4 to 20 mA14 0 to 20 mA15 0 to 5V16 1 to 5V17 0 to 10V18 0 to 50mV23 500Ω DIN RTD24 500Ω JIS RTD25 1kΩ DIN RTD26 1kΩ

Watlow Series F4S/D Communications 7.114006 Autostart, Date (day)r/w 1 to 314005 Autostart, Date (month)r/w 0 to 124007 Autostart, Date (year)r/w 19

3700-09 Name, Profile 21 (10 characters)3710-19 Name, Profile 22 (10 characters)3720-29 Name, Profile 23 (10 characters)3730-39 Name, Profile 24 (10 c

Watlow Series F4S/D Communications 7.130 Model, Diagnostics 1 Serial Number, First Part, Diagnostics2 Serial Number, Second Part, Diagnostics3 Soft

Watlow Series F4S/D Keys, Displays and Navigation 2.1Chapter Two: Keys, Displays &NavigationDisplays and Indicator Lights . . . . . . . . . . .

7.14 Communications Watlow Series F4S/D1075 Digital Input 1, Start Profile1076 Digital Input 1, Start Step1077 Digital Input 2, Start Profile1078 Di

Watlow Series F4S/D Communications 7.152665 Dead Band 1B, Cascade PID Set 2, Channel12667 Hysteresis 1B, Cascade PID Set 2, Channel12670 Proportiona

Active: Always.No Modbusaddress.11 to 247AddressSet the controller’s ad-dress between 1 and247.Active: Always.No Modbusaddress.19200192009600Baud Rate

Watlow Series F4S/D Communications 7.17F4 Modbus Applications: Profile OverviewA maximum of 40 files may be created, with a total of 256 steps. Eac

7.18 Communications Watlow Series F4S/D*Profiles without custom-written names are referred to bytheir numbers (Profile 1, Profile 2, etc.),Create Pr

Watlow Series F4S/D Communications 7.19F4 Modbus Applications: Autostart StepSet Step Type to"Autostart"Write Modbus Register4003=0Enter

7.20 Communications Watlow Series F4S/DF4 Modbus Applications: Ramp Time, Ramp Rate, Soak Steps(page 1 of 3)Digital inputs must be configured as Ev

Watlow Series F4S/D Communications 7.21F4 Modbus Applications: Ramp Time, Ramp Rate, Soak Steps (page 2 of 3) Analog inputs and digital outputs mus

7.22 Communications Watlow Series F4S/DF4 Modbus Applications: Ramp Time, Ramp Rate, Soak Steps (page 3 of 3)

Watlow Series F4S/D Communications 7.23F4 Modbus Applications: F4 Modbus Applications: Jump Step End StepJump initiates another step or profile.