Watlow Series F4P Manual de usuario Pagina 1

0600-0032-0013 Rev EAugust 2011User’s ManualRegistered Company Winona, Minnesota USA Series F4P96mm x 96mm Process Controller (1/4 DIN)with Guided Se

2.4 Operating from the Front Panel Watlow Series F4P• Process value must return to normal bymore than the hysteresis value to becleared. • Configure

6 Digital Set Point7 Differential Set Point8 Digital Ratio9 Remote 210 Remote 311 Alternate Control12 Manual Control13 Reverse Outputs14 Activate Mess

Watlow Series F4P Communications 9.7581 Integral 1B, PID Set 4r/w 0 to 9999 minutes in hundredths591 Integral 1B, PID Set 5r/w 0 to 9999 minutes in

17 Output 1B, Diagnosticr0None1 Mechanical Relay2 SSR3DC4Process1961 PID Cross 1-2, Operationsr/w -19999 to 300001962 PID Cross 2-3, Operationsr/w -19

Watlow Series F4P Communications 9.92622 Reset 1A, Cascade PID Set 2r/w 0 to 9999 repeats per minute (in hundredths)2642 Reset 1A, Cascade PID Set 3

1923 Show °F or °C, Systemr/w 0 No, Upper Display1Yes, Upper Display313 Silence Alarm 1, Key Press Simulationw0 to 9999332 Silence Alarm 2, Key Press

Watlow Series F4P Communications 9.11Parameters Sorted by Modbus Register0 Model, Diagnostic 1 Serial Number, First Part, Diagnostic2 Serial Number,

612 Set Point Low Limit, Analog Input 2613 Set Point High Limit, Analog Input 2614 Filter Time, Analog Input 2615 Calibration Offset Value, Analog Inp

Watlow Series F4P Communications 9.132610 Proportional Band 1B, Cascade PID Set 12611 Integral 1B, Cascade PID Set 12612 Reset 1B, Cascade PID Set 1

Notes:9.14 Communications Watlow Series F4P

Watlow Series F4P Appendix A.1AppendixSpecifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . A.2Ordering Information . . . . . .

Watlow Series F4P Operating from the Front Panel 2.5• Return to factory for evaluation.• Component failure.Upper [Atod`]Lower !Timeout x (x is 1 to

A.2 Appendix Watlow Series F4PUniversal Analog Inputs 1 (2 and 3 optional)• Update rates, IN1 = 20Hz, IN2 and IN3 = 10HzThermocouple• Type J, K, T,

Watlow Series F4P Appendix A.3Ordering Information (2330)1/4 DIN Single-Channel ControllerSeries F4P F4 P - A -

A.4 Appendix Watlow Series F4PSeries F4 Watlow an ISO 9001 approved facility since 1996. 1241 Bundy Blvd. Winona, MN 55987 USA Declares

Watlow Series F4P Appendix A.5Glossaryac (ÅÅ) — See alternating current. ac/dc (ıı) — Both direct and alternating current.alternating current — An

A.6 Appendix Watlow Series F4Ptacts. These contacts close when the relay coil isenergized. They open when power is removed fromthe coil. form B — A

Watlow Series F4P Appendix A.7process variable — The parameter that is con-trolled or measured. Typical examples are tempera-ture, relative humidity

A.8 Appendix Watlow Series F4PIndexBoldface page numbers refer to parameterentries.å key 2.2kkk0.000V, Calibrate, Input x (1 to 3) 6.290.00mV Ther

Watlow Series F4P Appendix A.9CE Declaration of Conformity A.4Change Password 5.2, 6.26changing and setting password 6.26chartsOperations Page Re

A.10 Appendix Watlow Series F4Pinput calibration 5.3 – 5.4input errors 2.5input offset x (1 to 10) 7.2input wiring analog 8.6 – 8.8digital 8.9

Watlow Series F4P Appendix A.11P, Qpages, software A.13 – A.14parameter recordsCustom Main Page 6.25Operations Page 6.10Setup Page 6.23 – 6.24p

2.6 Operating from the Front Panel Watlow Series F4P• Add power line filter for input power. • Return controller to factory for repair. • Noise on p

A.12 Appendix Watlow Series F4Pparameter setup order 4.1steps 1.2Setup Page 4.1 – 4.2, 6.11 – 6.24Setup Page Parameter Record 6.24 –6.25Setup Pa

Watlow Series F4P Appendix A.13Main Page see Chapter 2Input x (1 to 3) ErrorAlarm x (1 to 2) ConditionParameter x (1 to 16)Process 1 ValueProcess 1

A.14 Appendix Watlow Series F4PSetup Page see Chapter 4SystemPID Units°F or °CShow °F or °CMaximum Transfer HeatMaximum Transfer CoolManual to Auto

About Watlow WinonaWatlow Winona is a U.S. division of Watlow Electric Mfg. Co., St. Louis, Missouri, amanufacturer of industrial electric heating pro

How to Reach UsAsia and PacificWatlow Singapore Pte Ltd.16 Ayer Rajah Crescent,#06-03/04,Singapore 139965Tel: +65 6773 9488 Fax: +65 67780323Email: in

Watlow Series F4P Operating from the Front Panel 2.7• Repair heating/cooling circuits.• Check circuit breakers, switches,heater elements, compressor

2.8 Operating from the Front Panel Watlow Series F4PNotes:

Watlow Series F4P Operations Page 3.1Chapter Three: Operations PageAlarm Set Points . . . . . . . . . . . . . . . . . . . . . . . . . . .3.1Autotun

3.2 Operations Page Watlow Series F4PAutotune PIDIn autotuning, the controller automatically selects thePID parameters for optimal control, based on

Watlow Series F4P Operations Page 3.36. Start with an integral setting of 99.9 minutes and al-low 10 minutes for the process temperature to get tose

3.4 Operations Page Watlow Series F4P3. Next, autotune the outer loop. Go to the Autotune PIDMenu (Operations Page). Choose Cascade Outer Loop,then

Watlow Series F4P Setup Page 4.1Chapter Four: Setup PageParameter Setup Order . . . . . . . . . . . . . . . . . . . . . .4.1Customizing the Main Pa

Safety InformationWe use note, caution and warning symbols throughout this book to draw yourattention to important operational and safety information.

4.2 Setup Page Watlow Series F4PCustomizing the Main PageUp to 16 lines can be added to the Main Page to displaystatus and information from the cont

Watlow Series F4P Factory Page 5.1Chapter Five: Factory PageSecurity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.1Diagnost

5.2 Factory Page Watlow Series F4PEnter a PasswordIf you try to set password security before any passwordhas been established, a pop-up message will

Watlow Series F4P Factory Page 5.3DiagnosticsDiagnostic Menu parameters (on the Factory Page)provide information about the controller unit that isus

5.4 Factory Page Watlow Series F4PRTD Input ProcedureEquipment•1kΩ decade box with 0.01Ω resolution.Input x (1 to 3) Setup and Calibration1. Connect

Watlow Series F4P Factory Page 5.54. Enter 10.000V from the voltage source to thecontroller. Allow at least 10 seconds to stabilize.Press . once at

5.6 Factory Page Watlow Series F4P7. Press the Right Key . at the Calibrate Output 1Bprompt. At the 10.000V prompt press . once. Usethe Up Key >

Watlow Series F4P Parameters 6.1Chapter Six: ParametersPages, Menus and Parameters . . . . . . . . . . . . . . . .6.1Main Page . . . . . . . . . .

6.2 Parameters Watlow Series F4P✔ Note: For more information about how parameter settings affectthe controller’s operation, see the Features Chapter

Watlow Series F4P Parameters 6.3✔ Note: For more information about how parameter settings affect thecontroller’s operation, see the Features Chapter

Watlow Series F4P Table of Contents iOperating the ControllerChapter 1: Introduction . . . . . . . . . . . . . . . . . 1.1Setup Steps . . . . . . .

6.4 Parameters Watlow Series F4P✔ Note: For more information about how param-eter settings affect the controller’s operation, seethe Features Chapte

Watlow Series F4P Parameters 6.5✔ Note: For more information about how parameter set-tings affect the controller’s operation, see the FeaturesChapte

6.6 Parameters Watlow Series F4P✔ Note: Press the Information Key ˆ for more task-related tips.Operations Page Parameter Table Modbus RegisterRange

Watlow Series F4P Parameters 6.7✔ Note: For more information about how parameter settings affect thecontroller’s operation, see the Features Chapter

6.8 Parameters Watlow Series F4P✔ Note: Press the Information Key ˆ for more task-related tips.Operations Page Parameter Table Modbus RegisterRange

Watlow Series F4P Parameters 6.9✔ Note: For more information about how parameter settings affect thecontroller’s operation, see the Features Chapter

6.10 Parameters Watlow Series F4POperations Page Parameter RecordMake a photocopy of this page and enter your settings on that copy.Name ___________

Watlow Series F4P Parameters 6.11✔ Note: For more information about how parameter settingsaffect the controller’s operation, see the Features Chapter.

6.12 Parameters Watlow Series F4P✔ Note: Press the Information Key ˆ for more task-relat-ed tips.*The tenth digit of your model number, F4PX-XXXX-XX

Watlow Series F4P Parameters 6.13✔ Note: For more information about how parameter set-tings affect the controller’s operation, see the FeaturesChapt

ii Table of Contents Watlow Series F4PNotes

6.14 Parameters Watlow Series F4P✔ Note: Press the Information Key ˆ for more task-related tips.Setup Page Parameter Table Modbus RegisterRange read

Watlow Series F4P Parameters 6.15✔ Note: For more information about how parameter settings affect thecontroller’s operation, see the Features Chapte

6.16 Parameters Watlow Series F4P✔ Note: Press the Information Key ˆ for more task-related tips.Setup Page Parameter Table Modbus RegisterRange read

Watlow Series F4P Parameters 6.17✔ Note: For more information about how parameter settings affect thecontroller’s operation, see the Features Chapte

6.18 Parameters Watlow Series F4P* Note: Digital inputs are edge triggered and require a transition from ahigh to low or low to high state.✔ Note: P

Watlow Series F4P Parameters 6.19✔ Note: For more information about how parameter settings affect the controller’s operation, see the Features Chapt

6.20 Parameters Watlow Series F4P✔ Note: Press the Information Key ˆ for more task-relatedtips.* Inputs 2 and 3 only available if unit has the Enhan

Watlow Series F4P Parameters 6.21✔ Note: For more information about how parameter settings affect thecontroller’s operation, see the Features Chapte

6.22 Parameters Watlow Series F4P✔ Note: Press the Information Key ˆ for more task-related tips.Setup Page Parameter Table Modbus RegisterRange read

Watlow Series F4P Parameters 6.23Setup Page Parameter RecordMake a photocopy of this page and enter your settings on that copy.Name ________________

Watlow Series F4P Introduction 1.11Chapter One: IntroductionInputs and OutputsFigure 1.1 — Series F4P Inputs and Outputs (Standard, 1 input, F4P _ -

6.24 Parameters Watlow Series F4P Control Output Output 1A Output 1BFunctionCycle Time TypeCycle Time ValueProcessDuplex (1A)High Power LimitLow

Watlow Series F4P Parameters 6.25Custom Main Page Parameter RecordMake a photocopy of this page and enter your settings on that copy.Name __________

6.26 Parameters Watlow Series F4P✔ Note: For more information about how parameter settings affectthe controller’s operation, see the Features Chapte

Watlow Series F4P Parameters 6.27✔ Note: For more information about how parameter settings affect thecontroller’s operation, see the Features Chapte

6.28 Parameters Watlow Series F4P✔ Note: Press the Information Key ˆ for more task-related tips.Factory Page Parameter Table Modbus RegisterRange re

Watlow Series F4P Parameters 6.29✔ Note: For more information about how parameter settingsaffect the controller’s operation, see the Features Chapte

6.30 Parameters Watlow Series F4P✔ Note: Press the Information Key ˆ for more task-relatedtips.*The tenth digit of your model number, F4PX-XXXX-XXXX

Watlow Series F4P Parameters 6.31✔ Note: For more information about how parameter settings affect thecontroller’s operation, see the Features Chapte

6.32 Parameters Watlow Series F4PNotes:

Chapter Seven: FeaturesInputsMultiple Input Offsets . . . . . . . . . . . . . . . . . . . .7.2Filter Time Constant . . . . . . . . . . . . . . . . .

1.2 Introduction Watlow Series F4P Setup StepsThe ˆˆKeyDuring all these steps, the Information Key will summonhelpful definitions and setup tips.

InputsMultiple Input OffsetsOffset point are used to compensate for differences be-tween the target process value and the sensor value readby the Seri

Filter Time ConstantA time filter smoothes an input signal by applying afirst-order filter time constant to the signal. Either thedisplayed value or b

7.4 Features Watlow Series F4PHigh Scale and Low ScaleWhen an analog input is selected as a process input, youmust choose a value to represent the l

Watlow Series F4P Features 7.5Control MethodsAuto (closed loop) and Manual (openloop) ControlAuto (closed loop) control uses a process sensor to det

7.6 Features Watlow Series F4POn-Off ControlOn-off control switches the output either full on or full off,depending on the input, set point and hyst

Watlow Series F4P Features 7.7Proportional Integral Derivative (PID)ControlUse derivative control to minimize overshoot in a PI-con-trolled system.

7.8 Features Watlow Series F4PMultiple PID SetsThe Series F4P supports up to five heat/cool PID sets.This feature is extremely valuable if the chara

Watlow Series F4P Features 7.9Other FeaturesAutotuningThe autotuning feature allows the controller to measurethe system response to determine effect

7.10 Features Watlow Series F4PAlarmsAlarms are activated when the process value or tempera-ture leaves a defined range. A user can configure howand

Watlow Series F4P Features 7.11Alarm LatchingA latched alarm will remain active after the alarm condi-tion has passed. It can only be deactivated by

Watlow Series F4P Operating from the Front Panel 2.1Chapter Two: Navigation andOperating from the Front PanelDisplays and Indicator Lights . . . .

7.12 Features Watlow Series F4PAdvanced FeaturesBoost Heat and Boost CoolBoost operation is supported on output 1B. Boost is en-abled when outputs 1

Watlow Series F4P Features 7.13DuplexCertain systems require that a single process output con-trol both heating and cooling outputs. A Series F4P co

7.14 Features Watlow Series F4PDigital Set PointsUp to four nameable digital set points can be configuredto control the Series F4P outputs. Each of

Watlow Series F4P Features 7.15Remote Set PointThe Series F4P with the enhanced control option can beconfigured to support up to two remote set poin

7.16 Features Watlow Series F4PCascadeCascade control is a control strategy in which one control loopprovides the set point for another loop. It all

Watlow Series F4P Features 7.17Differential ControlThe Series F4P with the enhanced control option can beconfigured to support differential control.

7.18 Features Watlow Series F4PSlidewire ControlThe Series F4P with the enhanced control option can beconfigured to support slidewire valve control.

Watlow Series F4P Features 7.19Notes:

7.20 Features Watlow Series F4PNotes:

Watlow Series F4P Installation and Wiring 8.1Chapter Eight: Installation & WiringDimensions . . . . . . . . . . . . . . . . . . . . . . . . . .

Keys, Displays and LightsFigure 2.2 — Series F4P Displays and Indicator Lights.F412i1B1B1A1AMain Page___________ Go to Operations Go to Setup

8.2 Installation and Wiring Watlow Series F4PFigure 8.2a — Side and Top View and Dimensions.Panel DimensionsFigure 8.2b — Multiple Panel Cutout Dime

Watlow Series F4P Installation and Wiring 8.3Installing the Series F4P ControllerInstalling and mounting requires access to the back ofthe panel.Too

8.4 Installation and Wiring Watlow Series F4PRemoving the Series F4P ControllerThe controller can be removed most easily by disengagingthe mounting

Wa tlow S e ries F 4 P Instal l ation a nd Wir i ng 8.5Wiring the Series F4PWiring options depend on the model number, which isprinted on the l

8.6 Installation and Wiring Watlow Series F4PçWARNING: To avoiddamage to property andequipment, and/or injuryor loss of life, useNational Electric C

Watlow Series F4P Installation and Wiring 8.7Inputs x (2 and 3)Figure 8.7a — ThermocoupleF4P _ - _ _ AB - _ _ _ _Impedance: 20MΩFigure 8.7b — RTD (2

8.8 Installation and Wiring Watlow Series F4PInputs x (2 and 3) (continued)Figure 8.8a — 0-5VÎ, 1-5VÎ or 0-10VÎ (dc) ProcessF4P _ - _ _ AB - _ _ _ _

Watlow Series F4P Installation and Wiring 8.9Digital Inputs x (1 to 4)Figure 8.9 — Digital Inputs x (1 to 4)Voltage input0-1VÎ (dc) Event Input Low

8.10 Installation and Wiring Watlow Series F4POutputs 1A and 1BFigure 8.10a — Solid-state Relay24VÅ (ac) minimum, 253VÅ (ac) maximum0.5 amps, off-st

Watlow Series F4P Installation and Wiring 8.11Outputs 1A and 1B (continued)Figure 8.11a — Mechanical RelayRetransmit and Alarm OutputFigure 8.11b —

Watlow Series F4P Operating from the Front Panel 2.3Guided ProgrammingThe Series F4P software guides users through mosttasks. To accomplish a task,

8.12 Installation and Wiring Watlow Series F4PCommunications WiringFigure 8.12a — EIA/TIA 485 and EIA/TIA 232 CommunicationsFigure 8.12b — Terminati

Watlow Series F4P Installation and Wiring 8.13Communications Wiring (continued)Figure 8.13a — EIA/TIA 232 to EIA/TIA 485 ConversionB&B Converter

8.14 Installation and Wiring Watlow Series F4P∫çWARNING: To avoidpotential electric shockand damage to propertyand equipment, useNational Electric C

Watlow Series F4P Installation and Wiring 8.15∫çWARNING: To avoidpotential electric shockand damage to propertyand equipment, useNational Electric C

8.16 Installation and Wiring Watlow Series F4PNotes

Chapter Nine: CommunicationsException Responses . . . . . . . . . . . . . . . . . . . . . . .9.1Modbus Registers (Alphabetical Order) . . . . . . .

901 °F or °C, Systemr/w 0 °F1°C103 % Power Output 1A, StatusrValue107 % Power Output 1B, StatusrValue3050 Activate Message, Digital Input 1r/w 0 Messa

1 PID Set 12 PID Set 23 PID Set 34 PID Set 45 PID Set 5307 Autotune PID Type, Autotune PIDr/w 0 Heat Only,1 Cool Only2 Heat and Cool304 Autotune Set P

w write any value330 Clear Error Input 2, Key Press Simulationw write any value349 Clear Error Input 3, Key Press Simulationw write any value5566 Clea

Watlow Series F4P Communications 9.5503 Derivative 1A, PID Set 1r/w 0 to 999 minutes (in hundredths)513 Derivative 1A, PID Set 2r/w 0 to 999 minutes